Customer case

Customer case:Safety buckle accessories industry

Ningbo Gongtie Smart Technology Co.,Ltd located in the east ocean of China, is a “national high-tech enterprise”, specialized in precise CNC lathe, gantry loader, and feeding system so on, below is a project introduction for hydraulic parts industry application.

Great productivity, robustness, quality of the materials and reliability are the distinctive features of GONGTIE machines.

Customer’s parts:

Direct-Application:

Below is some of the customer cases parts machined by our CNC LATHES for your reference.

Indirect application: 间接应用

Typical customer:

One precision machinery company for hydraulic parts

Machining product:

Introduction:

As for this product, considering customer’s mass production requirement,

We propose our precise CNC lathe with gantry loader, for saving the labor cost and improving the production efficiency.

Specify solution:

In order to have a continuous production,

We use Q7 + Gantry loader in tray

as the feeding system.

The other added devices is as below:

For the gantry loader, we use SMC pneumatic system for more reliable running.

The last even well take care for the packaging:

Type of tool selected for processing client's workpieces:

加工产品 Processed Product（HW63Y）

工序

（OP10）

刀具

（T）

参考刀杆

Tool arbor

参考刀粒

Tool grain

Rough end face, circle,

chamfered

T1 External tool

SCLCL 1616H-09

SCLCL1616H09

CCGT 09T304AH

CCGX09T304-LC(YD101)

Finish end face, circle,

chamfered

T2 External tool

SCLCL 1616H-09

SCLCL1616H09

CCMT 09T302NE

CCGT09T304(PCD)

Cut 1.5mm

outer groove width

T3 Slot cutter

KGBASL 2020K22-15

B-JSTGL1616H16

GBA43R 150-01（KPD001）

TGP32R150 M30

Coarse interior

bore, step chamfer

T4 Hole boring cutter

S20R-SDUCR11-27A

S20S-SDUCR11

DCGT 11T304AH

DCGX11T304-LC(YD101)

Fine interior hole, step chamfer

T5 Hole boring cutter

S20R-SDUCR11-27A

S20S-SDUCR11

DCMT 11T302

DCGT11T304(PCD)

工序

（OP20）

刀具

（T）

参考刀杆

Tool arbor

参考刀粒

Tool grain

Rough end face, circle,

chamfered

T1 External tool

SCLCL 1616H-09

SDFCL1616H11

CCGT 09T304AH

DCGX11T304-LC(YD101)

Finish end face, circle,

chamfered

T2 External tool

SCLCL 1616H-09

SDFCL1616H11

CCMT 09T302NE

DCGT11T304(PCD)

Cut 7.0mm

outer groove width

T3 Slot cutter

KGDR 1616H-3T06

MGEHR1616-3

GDGS3020N-020NB(KPD001)

MGMN300-M CN2000

Coarse interior

bore, step chamfer

T4 Hole boring cutter

S20R-SDUCR11-27A

S20S-SDUCR11

DCGT 11T304AH

DCGX11T304-LC(YD101)

Fine interior hole, step chamfer

T5镗孔刀

S20R-SDUCR11-27A

S20S-SDUCR11

DCMT 11T302

DCGT11T304(PCD)

Milling

T6 milling tool

MEW 050R-15-4T-M

400R-50-22-4T

LOGT 150508FR-AM

ARKT1604PDFR-MA-H01

参考刀杆型号与参考刀粒型号品牌均为日本京瓷（黑色字体）

绿色字体为本公司提供刀具的刀杆型号与刀粒型号，品牌多样，数量有限（以采购单为准）

3款产品共需7种刀具（底色表示刀具），OP10：蓝色2把，黄色2把，橙色2把，紫色1把！OP20：蓝色2把，黄色2把，绿色1把，橙色2把，红色1把，无底色一把（注：一把4个刀粒）共计蓝色4把，黄色4把，橙色4把，紫色1把，绿色1把，红色1把，无色一把（4刃）

OP10刀架为16方右刀架2个，20方右刀架1个，20孔镗刀架2个，OP20刀架为16方右刀架2个，16方加长正刀架1个，20孔镗刀架2个，侧面动力头1个

加工工艺：节拍按实际要求可进行更改（可短可长），刀具数量也可减少（无固定）

Reference knife rod model and reference knife grain model are Japanese Kyocera (black font)

Green font provides the company with the models of cutter rod and cutter grain, various brands and limited quantity (subject to the purchase order).

The 3 products need 7 kinds of cutting tools in total (the background color represents the cutting tools), OP10: blue 2, yellow 2, orange 2, purple 1!OP20:2 blue, 2 yellow, 1 green, 2 orange, 1 red, one without base color (note: one with 4 knife grains) 4 blue, 4 yellow, 4 orange, 1 purple, 1 green, 1 red, one colorless (4 edges)

OP10 tool holder has two 16-square right tool holder, one 20-square right tool holder, two 20-hole boring tool holder, OP20 tool holder has two 16-square right tool holder, one 16-square extended straight tool holder, two 20-hole boring tool holder, and one side power head

Processing technology: the beat can be changed according to the actual requirements (short or long), the number of cutting tools can also be reduced (no fixed)