Double Spindle Technology Program

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Double Spindle

Product diagram

●Customer:XXXprecision , LTD

●Processed products:XXX(The name is specified)

●Product material:XX(The name is specified)

●Work tool and fixture:

OP10/OP20 adopts precision 6-inch hydraulic three-jaw chuck (hydraulic)

●The technique remarks:

①Program set tool life management (automatic alarm can reduce the amount of scrap and excessive damage of tool after the customer has booked the processing quantity).

②Additionally equipped with air blowing and water coolant on the toolholder board and robot hand claw air blowing

●Machining accuracy: completely follow up the customer’s drawing

1.OP 10 clamping work piece draft

Back for benchmarking
T1 T2

①External clamping hydraulic clamping mode
②Red area is the machining area

ProcessTools(T)Process speed(r/min)Traverse(mm/r)Cycle time(S)Changing over time(S)

OD turning, face turning, chamfering(thick)

T1  OD knife16000.12≈12.5s≈1.5s

OD turning, face turning, chamfering(precision)

T5  OD knife18000.09≈8.0s≈1.0s
BoringT3  boring knife18000.08≈8.5s≈1.0s
OP10  processing time(S)≈32.5s
Feeding time(S)≈5.0s
Docking time (S) + Blowing time (S)≈5.0s
OP10  total time(S)≈42.5s
Remarks: due to no sampling, theoretically the processing time will have around 15% deviation.

2.OP20 clamping work piece draft

Back for benchmarking
T1
T2

①Internal expansion clamping method
②The red area is the processing area

Process Tools Process speed(r/min) Traverse(mm/r) Cycle time(S) Changing over time(S)  
OD turning, face turning, chamfering  T1 OD knife 1800 0.1 ≈15.5s ≈1.5s
Boring T2  boring knife 1800 0.1 ≈2.5s ≈1.0s
OP20  processing time(S) ≈20.5s
Unloading time(S)+ air blowing time(S) ≈5.0s
OP20  total time(S) ≈25.5s
Remarks: due to no sampling, theoretically the processing time will have around 15% deviation.

●Purchased type of equipment:SL0636-H3

(1)lathe:Precise linear guide-way CNC lathe 45 degree double spindle double tools electric spindle lathe SL0636

(2)Feeding system:servo robot hand+disk type chain board+finished conveyor belt

●Machine diagram:

(1)Precise linear guide-way CNC lathe with double spindle double tools electric spindle lathe  SL0636-H3  Overall diagram 1:

Taiwan SYNTEC bus system

(2)Precise linear guide-way CNC lathe with double spindle double tools electric spindle lathe  SL0636-H3  overall diagram 2:

(3)Precise linear guide-way CNC lathe with double spindle double tools electric spindle lathe   SL0636-H3 overall diagram 3:

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(4)Precise linear guide-way CNC lathe with double spindle double tools electric spindle lathe SL0636 machine body:

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2

(5)Dimensional layout diagram:

●Parameters, configuration
1. SL0636 Main technical parameters of machine tools:

Main parameterUnitParameter value
Max. swing diameter (over bed)mm500
Max. Turning diametermm190
Max. Turning lengthmm120
Maximum distance between two chucksmm750
X1/X2 axis travel (Max.)mm1060/1060
Z1/Z2 axis travel (Max.)mm400/400
Spindle structureIndependent spindle with front three bearings and two after
C1/C2 spindle noseN/AA2-5
C1/C2  Power chuck specificationsInch6
C1/C2  spindle boremm56
X1/X2 axial motor power/torqueKw/N2.4/11.5
Z1/Z2 axial motor power/torqueKw/N2.4/11.5
Max. Bar through hole (inside/outside)mm46
C1/C2 Spindle rated speed/Max.speedr/min2000/5000
C1/C2 Spindle rated torque/Max.torqueN64/120
C1/C2 Spindle servo motor powerKw13.4
Minimum movementmm0.001
X/Z axis rapid speedm/min20
Numbers of toolspc10
Tool shank sizemm16
X/Z axis repeatabilitymm0.002
Machine full load powerKW30
Overall size(L*W*H)mm2600*2050*1900
Total machine weightKg≈4500

2.SL0636  Machine main component configuration list:

No. ITEM COMPONENT BRAND & SPEC. ORIGINAL COUNTERY QTY.
1 CNC machine system SYNTEC 22TA bus system Taiwan China 1
2 Servo motor/drive Syntec  AM11 motor/drive Taiwan China 4
3 Spindle/subspindle motor 13.4KW Built-in direct drive electric spindle Italy 1
4 Ball screw/linear guide PMI  3210-C3 Taiwan China 2,8
5 Spindle bearing NTN P4 Japan 10
6 Spindle structure Independent spindle with front three bearings and two after GONGTIE R&D 1
7 Ball screw supporting bearing Double supporting with pre-stretching structure GONGTIE R&D 1
8 Hollow hydraulic rotary cylinder 646 Taiwan 1
9 Hydraulic system Seven ocean Taiwan China 1
10 Electric cabinet with heat exchanger No. 5 China 2
11 Low voltage component Schneider France 1
12 Precision adapter A2-5 GONGTIE R&D 2
13 Collet 35 Shanghai 2
14 Water pump Standard China 1
15 Tools T  type GONGTIE R&D 10
16 Oil cooler Xinfu oil cooler China 1
2.ADD FACILITY
1 Chuck Precision 6 “hydraulic three jaw chuck Taiwan China 2
2 Chip conveyor Sideway chip removal China 1

3.Automation device: Servo robot hand

No.Kit Brand&original countryQTY
Mechanical core component 
1Beam kitGONGTIE1 set
2Beam linear guide-wayTaiwan PMI1set
3Gas clawJapan SMC1set
4Rotary cylinderJapan SMC1set
5CylinderJapan SMC1set
6SensorJapan SMC1set
7Gear wheel/rack(slant gear)Germany Henryan1set
8Work-stocker system(in tray/pallet)  (12-station )GONGTIE1set
9Loading and unloading device (robot hand claws)GONGTIE1set
10Finished conveyor beltGONGTIE1set
Electrical system core component 
1Electric componentFRANCH SCHNEIDER1set
2Servo motors/systemsSYNTEC ALL IN ONE1set
3CNC systemSYNTEC ALL IN ONE1set
4Reduction gearTAIWAN1set
5Man-machine interfaceSYNTEC ALL IN ONE1set

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