English 
German 
Spanish 
Turkish 
French 
Arabic 
Portuguese 
Korean 
Italian 
Feeder + Robot Hand Automation Group Line
A professional CNC lathe manufacturer is always prepared oneself well with solutions for clients !
With permission from clients’, we are sharing you our full experience in bringing productivity processing to our clients .
Please feel free to send your parts drawings and requirements, our team can make processing and automation schemes for you.
Share:
2. Machine ETA Dharma Precision Part: W2 Jan 2025
3. Flow Process: Mat Forward → OP1 process → Robot transfer to OP2 → OP2 process → Robot unloading → Drying → Cek ID φ40.5 by air micro → place part into box packaging
4. There must be no scratches caused by machining or handling processes.
5. It is recommended to use a high-pressure pump for chip evacuation.
6. Spindle speed rated: 6.000 rpm
7. Ball Screw, Bearing must using Japanesee brand
- Gongtie X4640（0p10）
2. Gongtie P3638（0p20）
| Qty | Time | Spindle speed | Feed speed | Process | Cycle time (s) | Change over time (s) |
| OP10 | ||||||
| 1 | OD thick tool | S3000 | F0.25 | Flat and OD | 8 | 1.5 |
| 2 | ID thick tool | S3000 | F0.25 | ID | 7 | 1.5 |
| 3 | OD precision tool | S3000 | F0.12 | Preciosn OD | 16 | 1.5 |
| 4 | ID precision tool | S3000 | F0.12 | Precision ID | 19 | 1.5 |
| 5 | OD thread tool | S1500 | F1.0 | Thread | 5 | 1.5 |
| 6 | Cut tool | S1500 | F0.08 | Cut | 5 | 1.5 |
| OP10 process total time：69S | ||||||
| OP20 | ||||||
| 1 | OD tool | S3000 | F0.25/F0.12 | Flat，OD，thick，precision | 8 | 1.5 |
| 2 | ID precision tool | S3000 | F0.08/F0.05 | ID thick，precision | 8 | 1.5 |
| OP20 process total time：19S | ||||||
- 1. Op10 lathe
- 2. Robot hand
- 3. Clean dryer
- 4. Robot hand fixed position
- 5. Safety protection
- 6. OP20 Lathe
- 7. Pneumatic detector
- 8. Unloading double stock tray
- 9. Feeding bar feeder
1. Manually put parts on the bar feeder.
2. Press the start button and the automatic line starts running；
3. The bar feeder is automatically transferred to the OP10 machine for processing；
4. The OP10 machine Lathe is finished, and the robot hand OP10 lathe is used for unloading parts;
5. The robot hand moves to the OP20 Lathe for loading and unloading
6. Robot hand move to washer dryer for loading and unloading
7. The robot hand moves to the automatic detector to load and unload parts;
8. The robot hand places the inspected workpiece on the unloading double tray
9. The robot hand moves to the op10 lathe to continue taking parts
10. This cycle until the unloading tray is full and the alarm is issued or the processing on the bar feeder is completed
11. Notify manual change parts.
| No. | Description | Time (s) | Total time (s) | Remark |
| 1 | op10 lathe picking parts（op10 When the automatic doors open） | 6 | 6 | |
| 2 | Move to OP20 lathe | 2 | 8 | |
| 3 | OP20 lathe loading/unloading parts | 12 | 20 | |
| 4 | Move to washer dryer | 2 | 22 | |
| 5 | Wash dryer loading and unloading | 8 | 30 | |
| 6 | Move to pneumatic detector | 2 | 32 | |
| 7 | Pneumatic detector loading and unloading | 8 | 40 | |
| 8 | Move to the unloading tray | 2 | 42 | |
| 9 | Unloading stock tray unloading parts | 6 | 48 | |
| 10 | Move to op10 lathe | 2 | 50 | |
| Total time | ≈50s | |||
| Note: All the above are calculated by theoretical simulation according to the process and action of product processing, so there may be a 10% fluctuation | ||||
Scope of supply
| No | Item | Unit | Qty | Remark |
| 1 | Gongtie X4640 lathe | set | 1 | For parts op10 processing |
| 2 | Gongtie P3638 lathe | set | 1 | For parts op20 processing |
| 3 | M-10iD robot hand | set | 1 | FAUNC load 12Kg robot hand |
| 4 | Double station claw system | set | 1 | Used for loading and unloading of lathe |
| 5 | Clean dryer | set | 1 | Used for workpiece surface cleaning and drying |
| 6 | Pneumatic detector | set | 1 | Used for measuring the size of the inner hole of the workpiece |
| 7 | Unloading double stock tray | set | 1 | Material storage for finished workpieces |
| 8 | Loading bar feeder | set | 1 | Used for feeding op10 lathe |
| 9 | Pneumatic unit | set | 1 | Air device, pneumatic components, etc |
| 10 | Electric integration | set | 1 | Solenoid valve group, claw action, etc |
| 11 | Random book | set | 1 | Electrical and mechanical maintenance manual |
1. Robot hand(12kg load)
Compared with ARC Mate 100 ic/12 (M-10ia/12)
| ARC Mate 100iC/12
M-10iA/12 |
ARC Mate 100iD
M-10iD |
||
| Max speed | J1 | 230 | 260 |
| J2 | 225 | 240 | |
| J3 | 230 | 260 | |
| J4 | 430 | 430 | |
| J5 | 430 | 450 | |
| J6 | 630 | 720 | |
| Robot hand load (kg) | 12/12 | 12/12 | |
| Robot hand diameter (mm) | 50 | 57 | |
| Robot hand torque [Nm] / Robot hand inertia [kg㎡] | J4 | 22.0/0.65 | 26.0/0.90 |
| J5 | 22.0/0.65 | 26.0/0.90 | |
| J6 | 9.8/0.17 | 11.0/0.30 | |
| J1 Reducer diameter [mm] | 56 | 108 | |
| J2 diameter [mm] | 310 | 280 | |
| Welding Cable Management | limits | comletely integrated | |
| Reachable radius [mm] | 1420 | 1441 | |
| Position repeatability [mm] | +/-0.08 | +/-0.02 | |
| Quality [kg] | 130 | 145 | |
2. Robot hand base
Note: The robot base is mainly used to fix the robot to ensure that the maximum arm span of the robot meets the maximum extension space of the Lathe loading and unloading and other auxiliary mechanisms of the automatic line.
3. Robot hand claw unit
According to the feeding needs of the lathe, the selection of 2-station gripper, gripper adopts standard two-finger air claw clamping parts to meet the requirements of grasping parts and refueling inside the lathe, the gripper sets the workpiece whether the detection sensor and the claw clamping release state detection sensor, the gripper has the function of preventing the workpiece from falling in the case of gas outage; The design shall prevail.
4. Unloading double stock tray unit
Description: According to the characteristics of the workpiece, the form of double-layer plate feeding, the plate in and out of the cylinder drive for parallel movement, the structure of the plate can be designed according to the customer’s storage quantity requirements. Note: the change of production tooling tray can be directly replaced.
5. Clean dryer
Cleaning dryer, mainly for cleaning parts surface of the cutting fluid and iron filings, by high pressure spray + hot air drying composition, the specific cleaning and drying effect needs to communicate with customers again, such as can not meet customer needs, need to re-select the cleaning and drying equipment.
6. Pneumatic detector
The pneumatic measuring instrument is to ensure the accuracy of the machining accuracy of the inner hole of the workpiece, through docking with the machine tool, the tool can be repaired in real time, the unqualified parts can be detected by the NG channel directly output line, in order to ensure the accuracy of the inner hole detection accuracy, two different cross sections can be set in the detection head for detection.
After-Sales Service
- After the equipment is installed in place, debug it in time.
- Reply within 12 hours according to the customer's telephone and email questions.
- During the warranty period (one year), the maintenance caused by non-human shall be borne by our company; After insurance, spare parts and repair are provided with a fee charged.
Contact Gongtie To Get Your Competitive Advantage
- Get A Quote
- Request For Catalog
- Ask For Machine Details
- Get Worry-free Solution