GT-PM4632 Technical Solution

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GT-PM4632

Product diagram

● Plan

  1. Client: XXXX (exact name to be specified by the client)
  2. Processed product: Shaft core (exact name specified by customer)
  3. Product Material: 40Cr (exact name specified by customer)
  4. Product schematic diagram:
  5. Fixture: OP10/OP20 adopts precision spring cylinder clamp (hydraulic)
  6. Technical remarks:
    ① Program setting tool life management (automatic alarm after customer pre orders processing quantity, reducing product scrap and excessive tool damage)
  7. Processing accuracy requirements: according to the drawing requiremen

Schematic diagram of workpiece OP10 clamping

Precision spring clamp
Precision clamp adapter
Benchmark
T5/T6/T7
T4
T2/T3
T1

①External clamping method ② The red area is the processing area

processknifeProcessing speedProcessing feed rate mm/tProcessing time (S)switch

Car end face, chamfer Outer diameter of the car (thick)

T1 outer circular knife20000.1≈7.5s≈1.5s

Car end face, chamfer Car outer diameter (precision)

T2 outer circle knife22000.06≈9.0s≈1.0s
Bore hole (coarse)T3 boring knife16000.1≈10.5s≈1.0s
Boring (precision)

 

T4 boring knife

18000.06≈13.0s≈1.0s
OP10 processing time (S)≈44.5s
Note: Due to the lack of blank samples for actual testing, the theoretical simulation calculation time may fluctuate by up to 15%

Schematic diagram of workpiece OP20 clamping

Precision spring clamp
Precision clamp adapter
Benchmark
T4
T5/T9/T10
T1/ T8

 ① External clamping method ② The red area is the processing area

processknifeProcessing speedProcessing feed rate mm/tProcessing time (S)switch

Car end face, chamfer Outer diameter of the car (thick)

T1 outer circular knife20000.1≈5.5s≈1.5s

Car end face, chamfer Car outer diameter (precision)

T2 outer circle knife22000.06≈7.0s≈1.0s
Bore hole (coarse)T3 boring knife16000.09≈8.5s≈1.0s
Internal cutting groove (coarse)T4 slotting knife15000.06≈4.5s≈1.0s
Boring (precision)T5 boring knife18000.05≈10.0s≈1.0s

End face punching

(Power head)

T6 end mill2500150≈9.0s≈2.0s
Internal cutting groove (precision)T7 slotting knife16000.05≈3.0s≈1.0s
OP20 processing time (S)≈56.0s
Note: Due to the lack of blank samples for actual testing, the theoretical simulation calculation time may fluctuate by up to 15%
  1. Equipment type of the plan: PM4632
    (1) Schematic diagram of PN4632 precision track flat bed electric spindle milling composite lathe:

(2) Optical schematic diagram:

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● Technical parameters, configuration list:

  1. Main technical parameters of PM4632 machine tool:
Main parameter items unit parameter value
processing capacity Maximum turning diameter mm 600
Maximum cutting diameter mm 260
Maximum cutting length mm 150
Travel and Feed Power/torque X-direction travel (maximum) mm 350
Z-direction travel (maximum) mm 280
Y-direction travel (maximum) mm ±120
X-axis motor power/torque Kw/N 1.7/8.34
Z-axis motor power/torque Kw/N 1.7/8.34
Y-axis motor power/torque Kw/N 1.7/8.34
Power head axial motor power/torque Kw/N 1.7/8.34
spindle Spindle end dimensions N/A A2-5
Hydraulic chuck specifications 46 cylinder clamp
Diameter of spindle inner hole mm 56
Maximum diameter of through hole for bar material mm 46
Main motor power (electric spindle) Kw 11.7/13.4
Maximum spindle speed r/min 5000
Rated torque of spindle N 56/64
Knife holder specifications tool holder type 8-station servo turret
Outer circular blade square mm 25
Bore seat inner hole mm Φ25
Center height of knife holder cm 63
machining accuracy X-directional repetitive positioning accuracy mm 0.003
Z-direction repeated positioning accuracy mm 0.003
Axial fast forward speed m/min 20
Oil water capacity Cooling water tank capacity L ≈105
Hydraulic oil tank capacity L ≈40
Machine tool volume Full load power of machine tool Kw ≈20
Machine tool dimensions (length * width * height) mm ≈2000*1600*1900
Total weight of machine tool Kg ≈2500
  1. PM4632 Machine Tool Main Component Configuration List:

serial numbernameBrandPlace of Originquantity
1CNC systemNew generation 22TB bus systemTaiwan, China1
2Servo motor/driveNew generation all-in-one SMH seriesTaiwan, China2
3main motorFeishi 11.7KW synchronous permanent magnet electric spindleItalian joint venture1
4Ball screw/linear guidePMI IntimeTaiwan, China2,4
5spindle bearingNTN -P4Japan5
6Spindle structureFront three and rear two independent spindle unitsGONGTIE R&D1
7Screw support methodPre stretched double supportGONGTIE R&D1
8Hollow hydraulic rotary cylinder646China1
9hydraulic systemQiyang SHF SeriesTaiwan, China1
10Electric cabinet with heat exchangerNumber 5China1
11low-voltage electrical apparatusSchneiderFrance1
12water pump15M liftChina1
13fixturePrecision 46 type spring chuckChina1
14oil coolerConstant temperature typeChina1
2. Optional items:
1Chip conveyorpostpositionalChina1
2DotaBMT40-15 workstation turretGONGTIE R&D1
3high-pressure water pump45 meter liftChina1

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