English 
German 
Spanish 
Turkish 
French 
Arabic 
Portuguese 
Korean 
Italian 
GT-X3630E-C1 Technical Solution - Changzhou Rima
A professional CNC lathe manufacturer is always prepared oneself well with solutions for clients !
With permission from clients’, we are sharing you our full experience in bringing productivity processing to our clients .
Please feel free to send your parts drawings and requirements, our team can make processing and automation schemes for you.
Share:
1、Customer：
2、Processed products：XXX（The exact name is specified by the customer）
3、Product material：XX（The exact name is specified by the customer）
Product schematic diagram：
Process accuracy requirements：Strictly follow the requirements of the drawings：
Work-piece fixture：①/②number product OP10 adopt precision 6inch hydraulic 3-jaw chuck (hydraulic)
6、Technology note：
①Program to set up the tool life management (After the customer has pre-set the machining quantity, it will automatically give an alarm, reducing the scrap rate of products and the excessive damage of tools).
②Install a pallet to blow water and a gantry loader to blow air.
③ Carriage install an additional nylon plug
④ Install spindle rear water outlet
⑤Install a high-pressure water pump (45-meter head)
① number finished product drawing
②number finished product drawing
① number product OP10 schematic diagram of clamping processing
①External clamping method ②The red area is the machining area.
Process | Tool | processing rotation speed | processing feed mm/t | Processing time(S) | switch |
Turning and chamfering the end face |
| 1600 | 0.1 | ≈31.5s | ≈1.5s |
Grooving |
| 1200 | 0.07 | ≈12.0s | ≈1.0s |
Chamfer the internal corner |
| 1500 | 0.1 | ≈2.5s | ≈1.0s |
OP10 Processing time（S） | ≈49.5s | ||||
Gantry loader Loading&unloading time | ≈9.0s | ||||
Blowing time (clamp cleaning) | ≈2.0s | ||||
OP10 Total time（S） | ≈60.5s | ||||
Note: Due to the lack of rough samples for actual testing, the theoretical simulation calculation time may fluctuate by up to 15% ①number product OP20 schematic diagram of clamping processing | |||||
T1External turning tool
T2 grooving tool
T3 Boring tool
①External clamping method ②The red area is the machining area
Process | Tool | processing rotation speed | processing feed mm/t | Processing time(S) | switch |
Turning and chamfering the end face |
| 1500 | 0.15 | ≈32.0s | ≈1.5s |
chamfering tool |
| 1600 | 0.1 | ≈2.0s | ≈1.0s |
Turning and chamfering the end face |
| 2400 | 0.1 | ≈13.0s | ≈1.0s |
Grooving |
| 1200 | 0.07 | ≈8.0s | ≈1.0s |
OP10 Processing time（S） | ≈59.5s | ||||
Gantry loader Loading&unloading time | ≈9.0s | ||||
Blowing time (clamp cleaning) | ≈2.0s | ||||
OP10 Total time（S） | ≈70.5s | ||||
Note: Due to the lack of rough samples for actual testing, the theoretical simulation calculation time may fluctuate by up to 15% ②number product OP10 schematic diagram of clamping processing | |||||
T1External turning tool
T2 Boring tool
T3 External turning tool
T4 grooving tool
Process | Tool | processing rotation speed | processing feed mm/t | Processing time(S) | switch |
Turning and chamfering the end face |
| 1600 | 0.1 | ≈24.0s | ≈1.5s |
Grooving |
| 1200 | 0.07 | ≈12.0s | ≈1.0s |
chamfer inside the vehicle |
| 1500 | 0.1 | ≈11.5s | ≈1.0s |
OP10 Processing time（S） | ≈51.0s | ||||
Gantry loader Loading&unloading time | ≈9.0s | ||||
Blowing time (clamp cleaning) | ≈2.0s | ||||
OP10 Total time（S） | ≈62.0s | ||||
Note: Due to the lack of rough samples for actual testing, the theoretical simulation calculation time may fluctuate by up to 15% ②number product OP20 schematic diagram of clamping processing | |||||
T1External turning tool
T2 grooving tool
T3 Boring tool
①External clamping method ②The red area is the machining area
Process | Tool | processing rotation speed | processing feed mm/t | Processing time(S) | Switch |
Turning and chamfering the end face |
| 1500 | 0.15 | ≈32.0s | ≈1.5s |
chamfering tool |
| 1600 | 0.1 | ≈2.0s | ≈1.0s |
Turning and chamfering the end face |
| 2400 | 0.1 | ≈13.0s | ≈1.0s |
Grooving |
| 1200 | 0.07 | ≈8.0s | ≈1.0s |
OP10 Processing time（S） | ≈59.5s | ||||
Gantry loader Loading&unloading time | ≈9.0s | ||||
Blowing time (clamp cleaning) | ≈2.0s | ||||
OP10 Total time（S） | ≈70.5s | ||||
Note: Due to the lack of rough samples for actual testing, the theoretical simulation calculation time may fluctuate by up to 15% | |||||
T1External turning tool
T2Boring tool
T3 External turning tool
T4grooving tool
8、The plan adopts equipment model：X3630E-C1
(1)Machine body：Precision Linear Guideway Slant Bed Gang Tool Machine X3630E
(2)Feeding method: Servo gantry loader+Single layer tray stocking
9、Schematic diagram：（1）Precision Linear Guideway Slant Bed Gang Tool Electric Spindle LatheX3630E-C1 Overall schematic diagram：
（2）Machine body schematic diagram：
- 1. Hydraulic system
- 2. Hydraulic cylinder
- 3. precision spring collet
- 4. Gantry robot （claw in and claw out）
- 5.Precision gear and rack
- 6. imported linear guide
- 7. Tool post
- 8. Lathe bed and integral casting(greatly enhancing the rigidity of the machine tool)
- 9. Single later tray stocking
（3）Gantry robot hand schematic diagram：
（OP10 robot hand sketch）
- 1. Blank
- 2.feeding spring
- 3. Rotating cylinder
- 4. customized claw
- 5. feeding pneumatic
- 6. buffering damping
- 7. adjustable backer
- 8. Discharging pneumatic
- 9. customized claw
- 10. semi-finished products
（OP20 robot hand sketch）
- 1. semi-finished products
- 2. Finished product
（4）Schematic diagram of tray stocking：
- 1. Outer inner code
- 2. inner code disc
- 3. Single tray stocking
（OP10/OP20 Schematic diagram of tray stocking）
●Note: The gantry robot and tray stocking are customized according to the customer’s products.
- echnical parameters, configuration list：
X3630E Main Technical Parameters of the Machine lathe：
Main parameter items | Unit | Parameter value | |
Processing capacity | Max. swing diameter | mm | 420 |
Max.turning diameter | mm | 100 | |
Max.turning length | mm | 120 | |
Travel and speed power/torque | X axis travel | mm | 350 |
Z axis travel | mm | 300 | |
X axis motor power/torque | Kw/N | 2.4/11.5 | |
Z axis motor power/torque | Kw/N | 2.4/11.5 | |
Spindle | Spindle nose | N/A | A2-5 |
Hydraulic chuck |
| 40 collet | |
Spindle bore | mm | 48 | |
Maximum bar through-hole diameter | mm | 36 | |
Spindle power | Kw | 5.5 | |
Spindle Max. spindle speed | r/min | 3500 | |
Spindle rated torque | N | 34 | |
Tool post specification | Tool post type |
| T type tool post |
Tool shank size | mm | 20 | |
Boring tool holder ID | mm | Φ25 | |
Tool post center height | cm | 62 | |
Processing accuracy | X axis repeatability | mm | 0.003 |
Z axis repeatability | mm | 0.003 | |
axis rapid travels | m/min | 20 | |
Capacity of Oil and Water | Capacity of the Cooling Water Tank | L | ≈105 |
Capacity of the Hydraulic Oil Tank | L | ≈40 | |
Volume of the Machine lathe | Machine full load power | Kw | ≈9 |
Dimension(L*W*H) | mm | ≈1800*1450*1610（excluding gantry robot） | |
Total machine weight | Kg | ≈1750（excluding gantry robot） | |
X3630E List of Main Components Configuration of the Machine Tool：
NO | Name | Brand/model | origin | Quantity |
1 | CNC system | SYNTEC 7 TA bus system | China Taiwan | 1 |
2 | Servo motor/driver | SYNTEC AM5 bus motor | China Taiwan | 2 |
3 | Main motor | SYNTEC 5.5KW servo motor | China Taiwan | 1 |
4 | ball screw | PMI | China Taiwan | 2 |
5 | Linear guide way | PMI | China Taiwan | 4 |
6 | Spindle bearing | Changcheng（P4）
| China | 5 |
7 | Spindle structure | Front 3 and back 2 independent spindle units | GONGTIE | 1 |
8 | Screw support method | Pre stretched double support | GONGTIE | 1 |
9 | Hollow hydraulic rotary cylinder | 536 | China | 1 |
10 | Hydraulic system | Xinyuan | China | 1 |
11 | Heat exchanger cabinet | Xinfu5 number | China | 1 |
12 | Low electric | DELIXI | China | 1 |
13 | Clamp | 45 type precision spring chuck（customized） | GONGTIE | 1 |
14 | Water pump | Ruijia 2M lifting | China | 1 |
2. Additional project: | ||||
1 | High pressure water pump | 45M lifting | China | 1 |
2 | Clamp | Precision 6-inch hydraulic three jaw chuck | China Taiwan | 1 |
3 | Chip conveyor | Rear-mounted | China | 1 |
Automation device：Stamping code servo gantry loader
No. | Component name | Brand/model | Quantity |
Machine core component |
| ||
1 | Beam Module | GONGTIE | 1set |
2 | Beam Slide Rail | Taiwan PMI | 1set |
3 | grippers | Japan SMC | 1set |
4 | Rotating cylinder | Japan SMC | 1set |
5 | Cylinder | Japan SMC | 1set |
6 | Sensor | Japan SMC | 1set |
7 | Rack and pinion | German Kipp | 1set |
8 | Storage material system（Single layer tray stocking series） | GONGTIE | 1set |
9 | Feeding and Discharging Device (Mechanical Claw) | GONGTIE | 1set |
Electric system core component |
| ||
1 | Electrical component | Schneider, France | 1set |
2 | Servo motor/system | SYNTEC ALL IN ONE | 1set |
3 | Control system | SYNTEC ALL IN ONE | 1set |
4 | Reducer | Taiwan | 1set |
5 | Human Machine Interface | SYNTEC ALL IN ONE | 1set |
After-Sales Service
- Debug the equipment in a timely manner after it is installed in place.
- Provide a reply within 1 hour for the problems reported by the customer via telephone or fax.
- Provide on-site service and maintenance. Arrive at the site within 24 hours in the urban area, within 48 hours within the province (including Jiangsu, Zhejiang and Shanghai), and for other regions, it will be determined according to the specific situation.
- During the warranty period (one year), for repairs not caused by human factors, our company will bear the cost. After the warranty period expires, we will provide accessories and maintenance services on a paid basis.
Randomly delivery project
Delivery project | Quantity |
Instruction Manual | 1 set |
Machine Tool Warranty Card | 1 set |
Electrical instruction manual | 1 set |
Machine Tool Inspection Report | 1 set |
CNC System Instruction Manual | 1 set |
Common Tools | 1 set |