GT-X3630E-C1A Technical Solution
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With permission from clients’, we are sharing you our full experience in bringing productivity processing to our clients .
Please feel free to send your parts drawings and requirements, our team can make processing and automation schemes for you.
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● Plan
- Client: XXXX (exact name to be specified by the client)
- Processed product: XXX (exact name specified by customer)
- Product Material: XX (exact name specified by customer)
- Product schematic diagram:
- Fixture: OP10 adopts precision internal expansion fixture
- Technical remarks:
① Program setting tool life management (automatic alarm after customer pre orders processing quantity, reducing product scrap and excessive tool damage)② Install a pallet for blowing water and a robotic arm for blowing air. Install a 45 meter high-pressure water pump with a lift
Schematic diagram of workpiece OP10 machining clamping
① Internal expansion hydraulic clamping method ② The red area is the processing area
| process | knife | Processing speed | Processing feed rate mm/t | Processing time (S) | switch |
Car end face, reverse Outer diameter of the car | T1 outer circular knife | 2000/2400 | 0.15/0.09 | ≈17.5s | ≈1.5s |
| Outer diameter of the car | T2 outer circle knife | 2000/2400 | 0.15/0.09 | ≈15.5s | ≈1.0s |
| Inverted interior angle | T2 boring tool | 2000 | 0.09 | ≈1.5s | ≈1.0s |
| OP10 processing time (S) | ≈38.0s | ||||
| Mechanical arm up and down feeding time (S) | ≈8.0s | ||||
| Blowing time (cleaning fixture) (S) | ≈2.0s | ||||
| OP10 total time (S) | ≈48.0s | ||||
| Note: Due to the lack of rough samples for actual testing, the theoretical simulation calculation time may fluctuate by up to 15%. | |||||
- Equipment type: X3630E-C1A
(1) Machine tool: Precision wire rail inclined bed cutting lathe X3630E
(2) Feeding method: Stacking code servo manipulator+single-layer pallet series
- Diagram:
(1) Overall schematic diagram of X3630E-C1A precision track inclined bed cutting lathe:
(2) Schematic diagram of optical machine feeding (X3630E-C1A)
- 1. Turning device
- 2. Imported track
- 3. Precision
- 4. Precision gear rack
- 5. Mechanical arm (entry and exit claws)
- 6. Rotating cylinder
- 7. Hydraulic rotary cylinder
- 8. Detachable palletizing disc (2 pieces)
- 9. ① Precision spring cla
- 10. Row
- 11. hydraulic
- 12. The box and bed are cast as a whole (greatly enhancing
(3) Schematic diagram of robotic arm:
(OP10 Robot Arm Diagram)
- 1. roug
- 2. Customiz
- 3. Feed
- 4. Adjust the backing
- 5. Claw
- 6. Rotary
- 7. Buffer
- 8. Claw
- 9. Customiz
- 10.finis
(4) Schematic diagram of code wheel:
(Schematic diagram of OP10 encoder)
Note: The mechanical hand claw piece and code wheel are customized according to the customer’s product
(5) Overall size layout diagram: (for reference only, subject to actual product)
● Technical parameters, configuration list:
- Main technical parameters of X3630E machine tool:
| Main parameter items | unit | parameter value | |
| processing capacity | Maximum turning diameter | mm | 420 |
| Maximum cutting diameter | mm | 100 | |
| Maximum cutting length | mm | 120 | |
| Travel and Feed Power/torque | X-direction travel (maximum) | mm | 350 |
| Z-direction travel (maximum) | mm | 300 | |
| X-axis motor power/torque | Kw/N | 2.4/11.5 | |
| Z-axis motor power/torque | Kw/N | 2.4/11.5 | |
| spindle | Spindle end dimensions | N/A | A2-5 |
| Hydraulic chuck specifications | 40 cylinder clamp | ||
| Diameter of spindle inner hole | mm | 48 | |
| Maximum diameter of through hole for bar material | mm | 36 | |
| Main motor power (electric spindle) | Kw | 5.5 | |
| Maximum spindle speed | r/min | 3500 | |
| Rated torque of spindle | N | 34 | |
| Knife holder specifications | Knife holder form | T-shaped blade holder | |
| Outer circular blade square | mm | 20 | |
| Bore seat inner hole | mm | Φ25 | |
| Center height of knife holder | cm | 62 | |
| machining accuracy | X-directional repetitive positioning accuracy | mm | 0.003 |
| Z-direction repeated positioning accuracy | mm | 0.003 | |
| Axial fast forward speed | m/min | 20 | |
| Oil water capacity | Cooling water tank capacity | L | ≈105 |
| Hydraulic oil tank capacity | L | ≈40 | |
| Machine tool volume | Full load power of machine tool | Kw | ≈9 |
| Machine tool dimensions (length * width * height) | mm | ≈1800*1450*1610 | |
| Total weight of machine tool | Kg | ≈1750 | |
- X3630E Machine Tool Main Component Configuration List:
| serial number | name | Brand | Place of Origin | quantity |
| 1 | CNC system | New generation 7TA bus system | Taiwan, China | 1 |
| 2 | Servo motor/drive | New generation AM5 bus motor | Taiwan, China | 2 |
| 3 | main motor | New generation 5.5KW servo main motor | Taiwan, China | 1 |
| 4 | ball screw | Yintai PMI | Taiwan, China | 2 |
| 5 | linear guide | Yintai PMI | Taiwan, China | 4 |
| 6 | spindle bearing | Great Wall (P4) | China | 5 |
| 7 | Spindle structure | Front three and rear two independent spindle units | GONGTIE R&D | 1 |
| 8 | Screw support method | Pre stretched double support | GONGTIE R&D | 1 |
| 9 | Hollow hydraulic rotary cylinder | 536 | China | 1 |
| 10 | hydraulic system | Singapore dollar | China | 1 |
| 11 | Electric cabinet with heat exchanger | Xinfu 5th | China | 1 |
| 12 | low-voltage electrical apparatus | Delixi | China | 1 |
| 13 | fixture | 45 type precision spring chuck (customized) | GONGTIE R&D | 1 |
| 14 | water pump | Ruijia (2M lift) | China | 1 |
| 2. Optional items: | ||||
| 1 | Chip conveyor | postpositional | China | 1 |
| 2 | fixture | Precision internal expansion fixture | China | 1 |
| 3 | high-pressure water pump | 45 meter lift | China | 1 |
- Automation device: palletizing servo manipulator
| serial number | Component Name | Brand Model | quantity |
| Mechanical core components | |||
| 1 | Beam module | GONGTIE | 1 set |
| 2 | Beam sliding rail | Taiwan Intime | 1 set |
| 3 | pneumatic gripper | Japan SMC | 1 set |
| 4 | Rotary cylinder | Japan SMC | 1 set |
| 5 | cylinder | Japan SMC | 1 set |
| 6 | sensor | Japan SMC | 1 set |
| 7 | rack and pinion | wmh herion | 1 set |
| 8 | Storage material system (single stack pallet series) | GONGTIE | 1 set |
| 9 | Incoming and outgoing device (mechanical claw) | GONGTIE | 1 set |
| Core components of electrical system | |||
| 1 | electrical components | Schneider, France | 1 set |
| 2 | Servo motor/system | New generation ALL IN ONE | 1 set |
| 3 | control system | New generation ALL IN ONE | 1 set |
| 4 | speed reducer | Taiwan | 1 set |
| 5 | human-machine interface | New generation ALL IN ONE | 1 set |
After-Sales Service
- After the equipment is installed in place, debug it in time.
- Reply within 12 hours according to the customer's telephone and email questions.
- During the warranty period (one year), the maintenance caused by non-human shall be borne by our company; After insurance, spare parts and repair are provided with a fee charged.
Contact Gongtie To Get Your Competitive Advantage
- Get A Quote
- Request For Catalog
- Ask For Machine Details
- Get Worry-free Solution
T1 outer circular knife
T2 outer circle knife
T2 boring tool