GT-X3630E-C1A Technical Solution

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GT-X3630E-C1A

Product diagram

● Plan

  1. Client: XXXX (exact name to be specified by the client)
  2. Processed product: XXX (exact name specified by customer)
  3. Product Material: XX (exact name specified by customer)
  4. Product schematic diagram:
  5. Fixture: OP10 adopts precision internal expansion fixture
  6. Technical remarks:
    ① Program setting tool life management (automatic alarm after customer pre orders processing quantity, reducing product scrap and excessive tool damage)

    ② Install a pallet for blowing water and a robotic arm for blowing air. Install a 45 meter high-pressure water pump with a lift

Schematic diagram of workpiece OP10 machining clamping

Internal increase and core expansion
Internal expansion
Internal expansion top rod
Benchmark mountain side
T2
T33
T1

① Internal expansion hydraulic clamping method ② The red area is the processing area

processknifeProcessing speedProcessing feed rate mm/tProcessing time (S)switch

Car end face, reverse Outer diameter of the car

T1 outer circular knife2000/24000.15/0.09≈17.5s≈1.5s
Outer diameter of the carT2 outer circle knife2000/24000.15/0.09≈15.5s≈1.0s
Inverted interior angleT2 boring tool20000.09≈1.5s≈1.0s
OP10 processing time (S)≈38.0s
Mechanical arm up and down feeding time (S)≈8.0s
Blowing time (cleaning fixture) (S)≈2.0s
OP10 total time (S)≈48.0s
Note: Due to the lack of rough samples for actual testing, the theoretical simulation calculation time may fluctuate by up to 15%.
  1. Equipment type: X3630E-C1A
    (1) Machine tool: Precision wire rail inclined bed cutting lathe X3630E
    (2) Feeding method: Stacking code servo manipulator+single-layer pallet series
  1. Diagram:
    (1) Overall schematic diagram of X3630E-C1A precision track inclined bed cutting lathe:
Built in crossbeam three-axis servo manipulator
New Generation Taiwan system
Storage area

(2) Schematic diagram of optical machine feeding (X3630E-C1A)

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(3) Schematic diagram of robotic arm:

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(OP10 Robot Arm Diagram)

(4) Schematic diagram of code wheel:

finis
rough

(Schematic diagram of OP10 encoder)

Note: The mechanical hand claw piece and code wheel are customized according to the customer’s product

(5) Overall size layout diagram: (for reference only, subject to actual product)

● Technical parameters, configuration list:

  1. Main technical parameters of X3630E machine tool:
Main parameter items unit parameter value
processing capacity Maximum turning diameter mm 420
Maximum cutting diameter mm 100
Maximum cutting length mm 120
Travel and Feed Power/torque X-direction travel (maximum) mm 350
Z-direction travel (maximum) mm 300
X-axis motor power/torque Kw/N 2.4/11.5
Z-axis motor power/torque Kw/N 2.4/11.5
spindle Spindle end dimensions N/A A2-5
Hydraulic chuck specifications 40 cylinder clamp
Diameter of spindle inner hole mm 48
Maximum diameter of through hole for bar material mm 36
Main motor power (electric spindle) Kw 5.5
Maximum spindle speed r/min 3500
Rated torque of spindle N 34
Knife holder specifications Knife holder form T-shaped blade holder
Outer circular blade square mm 20
Bore seat inner hole mm Φ25
Center height of knife holder cm 62
machining accuracy X-directional repetitive positioning accuracy mm 0.003
Z-direction repeated positioning accuracy mm 0.003
Axial fast forward speed m/min 20
Oil water capacity Cooling water tank capacity L ≈105
Hydraulic oil tank capacity L ≈40
Machine tool volume Full load power of machine tool Kw ≈9
Machine tool dimensions (length * width * height) mm ≈1800*1450*1610
Total weight of machine tool Kg ≈1750
  1. X3630E Machine Tool Main Component Configuration List:
serial numbernameBrandPlace of Originquantity
1CNC systemNew generation 7TA bus systemTaiwan, China1
2Servo motor/driveNew generation AM5 bus motorTaiwan, China2
3main motorNew generation 5.5KW servo main motorTaiwan, China1
4ball screwYintai PMITaiwan, China2
5linear guideYintai PMITaiwan, China4
6spindle bearingGreat Wall (P4)China5
7Spindle structureFront three and rear two independent spindle unitsGONGTIE R&D1
8Screw support methodPre stretched double supportGONGTIE R&D1
9Hollow hydraulic rotary cylinder536China1
10hydraulic systemSingapore dollarChina1
11Electric cabinet with heat exchangerXinfu 5thChina1
12low-voltage electrical apparatusDelixiChina1
13fixture45 type precision spring chuck (customized)GONGTIE R&D1
14water pumpRuijia (2M lift)China1
2. Optional items:
1Chip conveyorpostpositionalChina1
2fixturePrecision internal expansion fixtureChina1
3high-pressure water pump45 meter liftChina1
  1. Automation device: palletizing servo manipulator

serial numberComponent NameBrand Modelquantity
Mechanical core components
1Beam moduleGONGTIE1 set
2Beam sliding railTaiwan Intime1 set
3pneumatic gripperJapan SMC1 set
4Rotary cylinderJapan SMC1 set
5cylinderJapan SMC1 set
6sensorJapan SMC1 set
7rack and pinionwmh herion1 set
8Storage material system (single stack pallet series)GONGTIE1 set
9Incoming and outgoing device (mechanical claw)GONGTIE1 set
Core components of electrical system
1electrical componentsSchneider, France1 set
2Servo motor/systemNew generation ALL IN ONE1 set
3control systemNew generation ALL IN ONE1 set
4speed reducerTaiwan1 set
5human-machine interfaceNew generation ALL IN ONE1 set

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