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(India) P3638-B200Q Technical Solution
A professional CNC lathe manufacturer is always prepared oneself well with solutions for clients !
With permission from clients’, we are sharing you our full experience in bringing productivity processing to our clients .
Please feel free to send your parts drawings and requirements, our team can make processing and automation schemes for you.
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1、Customer：Trade（India）（The exact name is specified by the customer）
2、Processed products：XXX（The exact name is specified by the customer）
3、Product material：XX (The exact name is specified by the customer）
4、Product schematic diagram：
5、Work-piece fixture：OP10/OP20 Adopt the precision spring collet
6、Technology note：
①Program to set up the tool life management (After the customer has pre-set the machining quantity, it will automatically give an alarm, reducing the scrap rate of products and the excessive damage of tools).
②Installing a pallet, air blowing at the upper end of the spindle, and air blowing of the manipulator.
③Install center and tool tool holder
7、Processing accuracy requirements: As required by the drawing
Schematic diagram of OP10 processing clamping
①external clamping hydraulic clamping mode ②The red area is the processing area
Process | Tool | Processing rotation speed | Processing feed mm/t | Processing Time(S) | Switch |
Facing Chamfering |
| 2000 | 0.1 | ≈3.0s | ≈1.5s |
Grooving |
| 1600 | 0.06 | ≈7.0s | ≈1.0s |
OP10 processing time | ≈11.5s | ||||
Feeding form front spindle for shaft parts loading and unloading time time | ≈5.0s | ||||
Blowing time (cleaning fixture) | ≈2.0s | ||||
OP10 Total time | ≈18.5s | ||||
Note: Due to the lack of rough samples for actual testing, the theoretical simulation calculation time may fluctuate by up to 15% | |||||
T1External turning tool
T2 Grooving tool
OP20 Schematic diagram of clamping processing
①external clamping hydraulic clamping mode ②The red area is the processing area
Process | Tool | Processing rotation speed | Processing feed mm/t | processing time(S) | Switch |
Facing Chamfering |
| 2000 | 0.1 | ≈3.0s | ≈1.5s |
Milling one side |
| 1500 | 150 | ≈35.0s | ≈2.0s |
OP20 processing time | ≈41.5s | ||||
Feeding form front spindle for shaft parts loading and unloading time | ≈5.0s | ||||
Blowing time (cleaning fixture) | ≈2.0s | ||||
OP20 Total time | ≈48.5s | ||||
Note: Due to the lack of rough samples for actual testing, the theoretical simulation calculation time may fluctuate by up to 15% | |||||
T1External turning tool
T3 Grooving tool
8、Equipment type for scheme procurement：P3638-B200Q
（1）Lathe：High precise flat bed CNC lathe with gang tool spindle P3638
（2）Feeding method: Feeding form front spindle for shaft parts
9、Schematic diagram：
（1）High precise flat bed CNC lathe with gang tool P3638-B200Q overall schematic diagram：
（2）P3638-B200Q Machine body feeding schematic diagram:
- 1. unloading device
- 2.Oil cooler
- 3. Hydraulic rotary cylinder
- 4. Synchronous electric spindle 1：High rotation speed 2:Fast acceleration and deceleration, high efficiency 3：Constant torque, high torsion, and strong rigidity 4：Low vibration→Good surface finish 5：Accurate positioning, excellent turning and milling performance(High allocation)
- 5.Square Turning and Drilling Power Head
- 6. Finished product platform
- 7. Discharge port
- 8. Loading decive
- 9. Material preparation port
- 10. The machine body and box are cast as a whole (greatly enhancing the rigidity of turning)
- 11. center and tool holder
- 12. Hydraulic station
- 13. Storage mechanism shaft type material box
Technology parameter，configuration list：
1．P3638 Main technical parameters of machine bed：
Main parameter items | Unit | Parameter value | |
Process capacity | Max. Swing diameter | mm | 360 |
Max.turning diameter | mm | 100 | |
Max.turning length | mm | 100 | |
Travel and speed power/torque | X axis travel | mm | 320 |
Z axis travel | mm | 415 | |
X axis motor power/torque | Kw/N | 1/3.2 | |
Z axis motor power/torque | Kw/N | 1/3.2 | |
Spindle | Spindle nose | N/A | A2-5 |
Hydraulic chuck | inch | 36筒夹 | |
Spindle bore | mm | 56 | |
Max.diameter of through hole for bar | mm | ＜36 | |
Spindle power | Kw | 8.5 | |
Spindle Max.spindle speed | r/min | 6000 | |
Spindle max. rated torque | N | 22 | |
Tool post specification | Tool holder mode |
| 排刀架 |
Tool shank size | mm | 16 | |
Bore inner hole | mm | Φ20 | |
Tool post center height | cm | 50 | |
Processing accuracy | X axis repeatability | mm | 0.003 |
Z axis repeatability | mm | 0.003 | |
X/Z axis rapid travels | m/min | 20 | |
Capacity of Oil and Water | Capacity of the Cooling Water Tank | L | ≈65 |
Hydraulic oil tank capacity | L | ≈40 | |
Machine Volume | Machine full load power | Kw | ≈12 |
Dimension(L*W*H) | mm | ≈1795*1428*170 | |
Total machine weight | Kg | ≈1700 | |
2．List of Main Components Configuration of the Machine bed：
Number | Name | Brand/model | origin | Quantity | |
1 | CNC system | SYNTEC 22TA bus system | China Taiwan | 1 | |
2 | Servo motor/driver | SYNTEC all-in-one SMH series | China Taiwan | 2 | |
3 | Main motor | 8.5KW permanent magnet synchronous | Italy | 1 | |
4 | Ball screw | PMI | China Taiwan | 2 | |
5 | linear guide | PMI | China Taiwan | 4 | |
6 | Spindle bearing | NTN（P4） | Japan | 5 | |
7 | Spindle structure | Front 3 and 2 back independent spindle | GONGTIE | 1 | |
8 | Screw support mode | Pre stretched double support | GONGTIE | 1 | |
9 | Pre stretched double support | 536 | China | 1 | |
10 | Hydraulic system | Seven-ocean SHF series | China Taiwan | 1 | |
11 | Heat exchange electric | 5 number | China | 1 | |
12 | Low pressure | Schneider | France | 1 | |
13 | collet | Precision 36 type spring tube clamp | China | 1 | |
14 | Pump | High pressure water pump with a lift of 2 M | China |
| |
15 | Oil cooler | Constant temperature type | China | 1 | |
2.Additional projects: | |||||
1 | center and tool holder | customized | GONGTIE | 1 | |
2 | Live tool（OP20） | Square turning and Drilling power head | GONGTIE | 1 | |
3.Automation device: Feeding form front spindle for shaft parts
Number | Component name | Brand/model | Quantity |
Mechanical components | |||
Number | Component name | Brand/model | Quantity |
1 | Feeding module | GONGTIE | 1set |
2 | Feed cylinder | Japan SMC | 1set |
3 | Material preparation cylinder | Japan SMC | 1set |
4 | Discharge system (top material cylinder) | Japan SMC | 1set |
5 | Horizontal cylinder | Japan SMC | 1set |
6 | Storage device (material box) | GONGTIE | 1set |
7 | Material storage device (material channel) | GONGTIE | 1set |
8 | Finished product conveyor belt | GONGTIE | 1set |
9 | Turning device | GONGTIE | 1set |
Electrical components | |||
1 | Electrical components | Schneider, France | 1set |
2 | Sensor | Japan SMC | 1set |
After-Sales Service
- Debug the equipment in a timely manner after it is installed in place
- Provide a reply within 12 hours for the problems reported by the customer via telephone or fax.
- Door to door service and maintenance, available 24 hours within the city and 48 hours within the province (including Jiangsu, Zhejiang, and Shanghai), depending on the situation in other regions.
- During the warranty period (one year), any repairs caused by non-human factors will be borne by our company; After the warranty expires, paid accessories and repairs will be provided
Randomly delivery project
Delivery project | Quantity |
Instruction Manual | 1set |
Machine Tool Warranty Card | 1set |
Electrical Manual | 1set |
Machine Tool Inspection Report | 1set |
CNC System Manual | 1set |
Common Tools | 1set |