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MDY0642-D8 Technical Solution
A professional CNC lathe manufacturer is always prepared oneself well with solutions for clients !
With permission from clients’, we are sharing you our full experience in bringing productivity processing to our clients .
Please feel free to send your parts drawings and requirements, our team can make processing and automation schemes for you.
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● Plan
- Client: Anhui Haili Precision Casting Co., Ltd. (exact name specified by the client)
- Processed product: Upper cylinder (exact name specified by customer)
- Product Material: FCE250A (exact name specified by customer)
- Product schematic diagram:
- Fixture: OP10/OP20 adopts precision customized fixture (hydraulic)
- Technical remarks:
① Program settings for tool life management (automatic alarm after customer pre orders processing quantity, reducing product scrap and excessive tool damage)
② Installation of gas seal device - Processing accuracy requirements: according to the drawing requirements
OP10 clamping processing schematic diagram
- 1. Position of airtight seal
- 2. Product internal expansion core
- 3. Product replacement tooling board core
- 4. dowel pin (From a product perspective)
- 5. Avoid empty deburring areas
- 6. Product thickness positioning reference plane
① Two finger back pressure locking method ② The red area is the processing area
| process OP10 | knife （T） | Processing speed (r/min) | Processing feed rate (mm/r) | processing Time (S) | Quick Move Tool Change (S) |
| pinhole (Oil guide hole) |
 T1 chamfering drill |
2200 | F200 | ≈1.0s | ≈2.0s |
| punch (Oil guide hole) |
 T2 drill bit |
2000 | F100 | ≈4.0s | ≈2.0s |
| internal chamfer (Oil guide hole) |  T3 ball shaped knife |
2000 | F600 | ≈2.0s | ≈2.0s |
| punch (DV hole) |  T4 ball end milling cutter |
2000 | F80 | ≈4.0s | ≈2.0s |
| deburring Finished rough machining of holes |
 T5 chamfering drill |
2000 | F1000 | ≈8.0s | ≈2.0s |
| OP10 processing time (S) | ≈29.0s | ||||
| Manual loading and unloading time (S) | ≈5.0s | ||||
| OP10 total time (S) | ≈34.0s | ||||
| Note: Due to the lack of actual sample processing, the simulated time based on the system may fluctuate up or down by 10% from the actual processing time | |||||
Schematic diagram of OP20 clamping processing
- 1. Position of airtight seal
- 2. Product internal expansion core
- 3. Product replacement tooling board core
- 4. dowel pin (From a product perspective)
- 5. Avoid empty deburring areas
- 6. Product thickness positioning reference plane
① Two finger back pressure locking method ② The red area is the processing area
| process OP20 | knife （T） | Processing speed (r/min) | Processing feed rate (mm/r) | processing Time (S) | Quick Move Tool Change (S) |
| pinhole (Penetrating hole) |
 T1 chamfering drill |
2200 | F200 | ≈1.0s | ≈2.0s |
| deburring Finished rough machining of holes |
T1 chamfering drill |
2000 | F1000 | ≈6.0s | |
| punch (Penetrating hole) |
T2 drill bit |
2000 | F100 | ≈3.0s | ≈2.0s |
| punch (Expansion hole) | T3 end mill cutter |
2000 | F600 | ≈7.0s | ≈2.0s |
| Internal chamfering and hair removal Expansion hole through hole |  T4 ball end milling cutter |
2000 | F80 | ≈5.0s | ≈2.0s |
| OP10 processing time (S) | ≈30.0s | ||||
| Manual loading and unloading time (S) | ≈5.0s | ||||
| OP10 total time (S) | ≈35.0s | ||||
| Note: Due to the lack of actual sample processing, the simulated time based on the system may fluctuate up or down by 10% from the actual processing time | |||||
- Equipment type for scheme procurement: MDY0642-D8 is adopted
(1) Machine tool: Precision wire rail inclined bed body Y-axis power turret electric spindle lathe MDY0642
(2) Feeding method: Stacking code servo robotic arm
- Diagram:
(1) Overall schematic diagram of MDY0642-D8 precision track inclined bed Y-axis power turret electric spindle lathe:
- 1. External crossbeam servo manipulator
- 2. Taiwan 22TB New Generation System
- 3. Storage device (8-station silo)
(2) Precision track inclined bed body Y-axis power turret electric spindle lathe MDY0642-C1 optical feeding schematic diagram:
(OP10 Robot Arm Diagram)
- 1. oil cooler
- 2. Hydraulic return cylinder
- 3. Permanent magnet synchronous electric spindle High speed → High efficiency Fast acceleration and deceleration → High efficiency High torque → good rigidity Low vibration → good smoothness Accurate positioning → milling performance
- 4. Precision customized tooling fixtures
- 5. Imported track
- 6. Precision gear rack
- 7. mechanical hand (Claw in and out)
- 8. Y-axis lifting 15 station power turret
- 9. hydraulic power unit
- 10. Bed frame and integral casting (greatly enhancing the rigidity of the machine tool)
- 11. 8-station silo
(3) Schematic diagram of robotic arm:
(OP10/OP20 Robot Arm Diagram)
- 1. roughcast
- 2. Feed shrapnel
- 3. Customized Claw Plates
- 4. Entering the Claw Air Claw
- 5. Rotary cylinder
- 6. Buffer damping
- 7. Adjust the backing
- 8. Claw out air claw
- 9. Customized Claw Plates
- 10. finished product
(4) Schematic diagram of 8-station silo:
- 1. positioning rod
- 2. Detection sensor
- 3. Adjust the size of the disk
- 4. push rod
- 5. Dragging tray
- 6. Detection sensor
- 7. lifting device
- 8. lifting device
(5) Overall size layout diagram:
● Technical parameters and configuration:
- Main technical parameters of MDY0642 machine tool:
| Main parameter items | unit | parameter value | |
| processing capacity | Maximum turning diameter | mm | 600 |
| Maximum cutting diameter | mm | 320 | |
| Maximum cutting length | mm | 420 | |
| Travel and Feed Power/torque | X-direction travel (maximum) | mm | 185 |
| Z-direction travel (maximum) | mm | 536 | |
| Y-direction travel (maximum) | mm | ±45 | |
| Tail seat travel (maximum) | mm | 470 | |
| Tail socket travel | mm | 100 | |
| X-axis motor power/torque | Kw/N | 2.4/11.5 | |
| Z-axis motor power/torque | Kw/N | 2.4/11.5 | |
| Y-axis motor power/torque | Kw/N | 2.4/11.5 | |
| Power head axial motor power/torque | Kw/N | 2.4/11.5 | |
| spindle | Spindle end dimensions | N/A | A2-5 |
| Hydraulic chuck specifications | inch | 6 | |
| Diameter of spindle inner hole | mm | 56 | |
| Maximum diameter of through hole for bar material | mm | 46 | |
| Main motor power (electric spindle) | Kw | 11.7/13.4 | |
| Maximum spindle speed | r/min | 5000 | |
| Rated torque of spindle | N | 54/64 | |
| Knife tower specifications | Knife holder form | power turret | |
| Outer circular blade square | mm | 20 | |
| Bore seat inner hole | mm | Φ40 | |
| Knife tower method center height | cm | H158 | |
| Number of knife tower workers | workstation | BMT45-15T | |
| machining accuracy | X-directional repetitive positioning accuracy | mm | 0.003 |
| Z-direction repeated positioning accuracy | mm | 0.003 | |
| Axial fast forward speed | m/min | 20 | |
| Oil water capacity | Cooling water tank capacity | L | ≈105 |
| Hydraulic oil tank capacity | L | ≈40 | |
| Machine tool volume | Full load power of machine tool | Kw | ≈23 |
| Machine tool dimensions (length * width * height) | mm | ≈2262*1668*1850 | |
| Total weight of machine tool | Kg | ≈3200 | |
- MDY0642 Machine Tool Main Component Configuration List:
| serial number | name | Brand/Model | Place of Origin | quantity |
| 1 | CNC system | New generation 22TB bus system | Taiwan, China | 1 |
| 2 | Servo motor/drive | New generation all-in-one SMH series | Taiwan, China | 2 |
| 3 | main motor | Feishi 11.7KW synchronous permanent magnet electric spindle | Italian joint venture | 1 |
| 4 | Ball screw/ | PMI | Taiwan, China | 2 |
| 5 | linear guide | PMI | Taiwan, China | 4 |
| 6 | spindle bearing | NTN （P4） | Japan | 5 |
| 7 | Spindle structure | Front three and rear two independent spindle units | GONGTIE R&D | 1 |
| 8 | Screw support method | Pre stretched double support | GONGTIE R&D | 1 |
| 9 | Hollow hydraulic rotary cylinder | 646 | China | 1 |
| 10 | oil cooler | Xinfu Constant Temperature Type | China | 1 |
| 11 | hydraulic system | Qiyang SHF Series | Taiwan, China | 1 |
| 12 | Electric cabinet with heat exchanger | Xinfu 5th | China | 1 |
| 13 | low-voltage electrical apparatus | Schneider | France | 1 |
| 14 | Dota | BMT45-15 workstation moving head turret | GONGTIE R&D | 1 |
| 15 | water pump | Ruijia 15 meter lift | China | |
| 116 | Hydraulic tailstock | Built in hydraulic tailstock+MT4 ejector pin (Taiwan) | GONGTIE R&D | 1 |
| 2. Additional items: | ||||
| 1 | Chip conveyor | rear-mounted | China | 1 |
| 2 | fixture | Precision customized tooling fixtures | GONGTIE R&D | 1 |
| 3 | power head | Wanxiang | GONGTIE R&D | 4 |
| 4 | power head | 0° | GONGTIE R&D | 1 |
| 5 | power head | 90° | GONGTIE R&D | 3 |
Automation device: silo servo manipulator
| serial number | Component Name | Brand Model | quantity |
| Mechanical core components | |||
| 1 | Beam module | GONGTIE | 1 set |
| 2 | Beam sliding rail | Taiwan Intime | 1 set |
| 3 | pneumatic gripper | Japan SMC | 1 set |
| 4 | Rotary cylinder | Japan SMC | 1 set |
| 5 | cylinder | Japan SMC | 1 set |
| 6 | sensor | Japan SMC | 1 set |
| 7 | rack and pinion | wmh herion | 1 set |
| 8 | Storage material system (8-station silo series) | GONGTIE | 1 set |
| 9 | Incoming and outgoing device (mechanical claw) | GONGTIE | 1 set |
| Core components of electrical system | |||
| 1 | electrical components | Schneider, France | 1 set |
| 2 | Servo motor/system | New generation ALL IN ONE | 1 set |
| 3 | control system | New generation ALL IN ONE | 1 set |
| 4 | speed reducer | Taiwan | 1 set |
| 5 | human-machine interface | New generation ALL IN ONE | 1 set |
After-Sales Service
- After the equipment is installed in place, debug it in time.
- Reply within 12 hours according to the customer's telephone and email questions.
- During the warranty period (one year), the maintenance caused by non-human shall be borne by our company; After insurance, spare parts and repair are provided with a fee charged.
Contact Gongtie To Get Your Competitive Advantage
- Get A Quote
- Request For Catalog
- Ask For Machine Details
- Get Worry-free Solution