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MDY0842P-E Technical Solution
A professional CNC lathe manufacturer is always prepared oneself well with solutions for clients !
With permission from clients’, we are sharing you our full experience in bringing productivity processing to our clients .
Please feel free to send your parts drawings and requirements, our team can make processing and automation schemes for you.
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● Plan
- Client: /(exact name specified by the client)
- Processed product: Upper cylinder (exact name specified by customer)
- Product Material: FCE250A (exact name specified by customer)
- Fixture: OP10/OP20 adopts precision customized fixture (hydraulic)
- Technical remarks:
① Program settings for tool life management (automatic alarm after customer pre orders processing quantity, reducing product scrap and excessive tool damage)② Installation of gas seal device
Processing accuracy requirements: according to the drawing requirements
OP10 clamping processing schematic diagram
- 1. Product internal expansion core
- 2. Product replacement tooling board core
- 3. Position of airtight seal
- 4. dowel pin (From a product perspective )
- 5. Avoid empty deburring areas
- 6. Product thickness positioning reference plane
① Two finger back pressure locking method ② The red area is the processing area
| process OP10 | knife（T） | Processing speed (r/min) | Processing feed rate | processing Time | Quick Move Tool |
| Point hole (Oil guide hole) |  T1 chamfering drill | 2200 | F200 | ≈1.5s | ≈2.0s |
| punch (Oil guide hole) |  T2 drill bit | 2000 | F100 | ≈4.5s | ≈2.0s |
| Internal chamfer (Oil guide hole) |  T3 ball shaped knife | 2000 | F600 | ≈2.0s | ≈2.0s |
| punch (DV hole) |  T4 ball end milling cutter | 2000 | F80 | ≈4.0s | ≈2.0s |
| deburring Finished rough machining of holes |  T5 chamfering drill | 2000 | F1000 | ≈8.0s | ≈2.0s |
| OP10 processing time (S) | ≈30.0s | ||||
| Mechanical arm up and down feeding time (S) | ≈10.0s | ||||
| Blowing time (cleaning fixture) (S) | ≈2.0s | ||||
| OP10 total time (S) | ≈42.0s | ||||
| Note: Due to the lack of actual sample processing, the simulated time based on the system may fluctuate up or down by 10% from the actual processing time | |||||
Schematic diagram of OP20 clamping processing
- 1. Product internal expansion core
- 2. Product replacement tooling board core
- 3. Position of airtight seal
- 4. dowel pin (From a product perspectiv e)
- 5. Avoid empty deburring areas
- 6. Product thickness positioning reference plane
① Two finger back pressure locking method ② The red area is the processing area
| process OP20 | knife（T） | Processing speed (r/min) | Processing feed rate | processing Time | Quick Move Tool |
| Point hole (Penetrating hole) |  T1 chamfering drill | 2200 | F200 | ≈1.5s | ≈2.0s |
| deburring Finished rough machining of |  T1 chamfering drill | 2000 | F1000 | ≈6.0s | |
| punch (Penetrating hole) |  T2 drill bit | 2000 | F100 | ≈3.0s | ≈2.0s |
| punch (Expansion hole) |  T3 end mill cutter | 2000 | F600 | ≈7.0s | ≈2.0s |
| Internal chamfering and hair removal |  T4 ball end milling cutter | 2000 | F80 | ≈5.5s | ≈2.0s |
| OP10 processing time (S) | ≈31.0s | ||||
| Mechanical arm up and down feeding time (S) | ≈10.0s | ||||
| Blowing time (cleaning fixture) (S) | ≈2.0s | ||||
| OP10 total time (S) | ≈43.0s | ||||
Note: Due to the lack of actual sample processing, the simulated time based on the system may
fluctuate up or down by 10% from the actual processing time
- Equipment type: MDY842P-E (2 units), single machine, one trailer, one truss, robotic arm assembly line integration
(1) Machine tool: Precision wire rail inclined bed electric spindle Y-axis lifting lathe milling compound lathe MDY842P-E
(2) Feeding method: One to one truss robotic arm (2)+8 station silo+reversing table+finished product conveyor belt - Diagram:
(1) MDY0842P-E (2 units) single machine one trailer one truss mechanical arm assembly line integrated overall layout diagram:
- 1. External crossbeam
- 2. External crossbeam
- 3. Material storage device
- 4. SYNTEC2 2TB bus system
- 5. SYNTEC2 2TB bus system
- 6. Discharge device
（2）Schematic diagram of overall layout process:
（3）Schematic diagram of robotic arm:
(4) Schematic diagram of 8-station silo:
(5) Schematic diagram of reversing table：
（6）Schematic diagram of finished conveyor belt:
● Technical parameters and configuration:
- Main technical parameters of MDY842P-E machine tool:
| Main parameter items | unit | parameter value | |
processing capacity | Maximum turning diameter | mm | 600 |
| Maximum cutting diameter | mm | 320 | |
| Maximum cutting length | mm | 420 | |
| Travel and Feed Power/torque | X-direction travel (maximum) | mm | 185 |
| Z-direction travel (maximum) | mm | 536 | |
| Y-direction travel (maximum) | mm | ±45 | |
| Tail seat travel (maximum) | mm | 470 | |
| Tail socket travel | mm | 100 | |
| X-axis motor power/torque | Kw/N | 2.4/11.5 | |
| Z-axis motor power/torque | Kw/N | 2.4/11.5 | |
| Y-axis motor power/torque | Kw/N | 2.4/11.5 | |
| Power head axial motor power/torque | Kw/N | 2.4/11.5 | |
| spindle | Spindle end dimensions | N/A | A2-6 |
| Hydraulic chuck specifications | inch | 8 | |
| Diameter of spindle inner hole | mm | 66 | |
| Maximum diameter of through hole for bar material | mm | 52 | |
| Main motor power (electric spindle) | Kw | 15 | |
| Maximum spindle speed | r/min | 4000 | |
| Rated torque of spindle | N | 91 | |
| Knife tower | tool holder type | power turret | |
| Outer circular blade square | mm | 20 | |
| Bore seat inner hole | mm | Φ40 | |
| Knife tower method center height | cm | H158 | |
| Number of knife tower workers | workstation | BMT45-15T | |
| machining accuracy | X-directional repetitive positioning accuracy | mm | 0.003 |
| Z-direction repeated positioning accuracy | mm | 0.003 | |
| Axial fast forward speed | m/min | 20 | |
| Oil water capacity | Cooling water tank capacity | L | ≈105 |
| Hydraulic oil tank capacity | L | ≈40 | |
| Machine tool volume | Full load power of machine tool | Kw | ≈22 |
| Machine tool dimensions (length * width * height) | mm | ≈2262*1668*1850 | |
| Total weight of machine tool | Kg | ≈3200 | |
Main component configuration list of MDY842P-E machine tool:
| serial | name | Brand/Model | Place of Origin | quantity |
|---|---|---|---|---|
| 1 | CNC system | SYNtec 22TB bus system | Taiwan, China | 1 |
| 2 | Servo motor/drive | SYNTE Call-in-one SMH series | Taiwan, China | 2 |
| 3 | main motor | Feishi 15KW synchronous permanent magnet electric spindle | Italian joint venture | 1 |
| 4 | Ball screw/ | PMI | Taiwan, China | 2 |
| 5 | linear guide | PMI | Taiwan, China | 4 |
| 6 | spindle bearing | NTN（P4） | Japan | 5 |
| 7 | Spindle structure | Front three and rear two independent spindle units | GONGTIE R&D | 1 |
| 8 | Screw support method | Pre stretched double support | GONGTIE R&D | 1 |
| 9 | Hollow hydraulic rotary cylinder | 852 | China | 1 |
| 10 | oil cooler | Xinfu Constant Temperature Type | China | 1 |
| 11 | hydraulic system | Qiyang SHF Series | Taiwan, China | 1 |
| 12 | Electric cabinet with heat exchanger | Xinfu 5th | China | 1 |
| 13 | low-voltage electrical apparatus | Schneider | France | 1 |
| 14 | Dota | BMT45-15 workstation moving head turret | GONGTIE R&D | 1 |
| 15 | water pump | Ruijia 15 meter lift | China | 1 |
| 16 | Hydraulic tailstock | Built in hydraulic tailstock+MT5 ejector pin (Taiwan) | GONGTIE R&D | 1 |
2. Additional items:
| serial | name | Brand/Model | Place of Origin | quantity |
|---|---|---|---|---|
| 1 | Chip conveyor | rear-mounted | China | 1 |
| 2 | fixture | Precision customized tooling fixtures | GONGTIE R&D | 1 |
| 3 | Airtight seal | customization | GONGTIE R&D | 1 |
| 4 | power head | Wanxiang | GONGTIE R&D | 4 |
| 5 | power head | 0° | GONGTIE R&D | 1 |
| 7 | power head | 90° | GONGTIE R&D | 3 |
3 . Automation device: silo servo manipulator
Mechanical core components
| serial number | Component Name | Brand Model | quantity |
|---|---|---|---|
| 1 | Beam module | GONGTIE | 1 set |
| 2 | Beam sliding rail | YHA Yonghe | 1 set |
| 3 | pneumatic gripper | Japan SMC | 1 set |
| 4 | Rotary cylinder | Japan SMC | 1 set |
| 5 | cylinder | Japan SMC | 1 set |
| 6 | sensor | Taiwan AirTAC | 1 set |
| 7 | rack and pinion | Taiwan Kaihe | 1 set |
| 8 | Storage material system (8-station silo series) | GONGTIE | 1 set |
| 9 | Incoming and outgoing device (mechanical claw) | GONGTIE | 1 set |
| 10 | Reversing table | GONGTIE | 1 set |
| 10 | finished product conveyor belt | GONGTIE | 1 set |
Core components of electrical system
| serial number | Component Name | Brand Model | quantity |
|---|---|---|---|
| 1 | electrical components | Schneider, France | 1 set |
| 2 | Servo motor/system | SYNTECALL IN ONE | 1 set |
| 3 | control system | SYNTECALL IN ONE | 1 set |
| 4 | speed reducer | Japan’s New Treasure | 1 set |
| 5 | human-machine interface | SYNTECALL IN ONE | 1 set |
After-Sales Service
- After the equipment is installed in place, debug it in time.
- Reply within 12 hours according to the customer's telephone and email questions.
- During the warranty period (one year), the maintenance caused by non-human shall be borne by our company; After insurance, spare parts and repair are provided with a fee charged.
Contact Gongtie To Get Your Competitive Advantage
- Get A Quote
- Request For Catalog
- Ask For Machine Details
- Get Worry-free Solution