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GT-X3630E-C1 Technical Solution - Changzhou Rima
A professional CNC lathe manufacturer is always prepared oneself well with solutions for clients !
With permission from clients’, we are sharing you our full experience in bringing productivity processing to our clients .
Please feel free to send your parts drawings and requirements, our team can make processing and automation schemes for you.
Share:
1 、Customer： /
2 、Processing product：XXX（The accurate name is specified by the customer）
3 、Product material：XX（The accurate name is specified by the customer）
4 、Product schematic diagram：
5、Fixture: OP10/OP20: All adopt precision 6-inch hydraulic three-jaw chucks (hydraulic type)
6、Technology note:
①Program to set up the tool life management (After the customer has pre-set the machining quantity, it will automatically give an alarm, reducing the scrap rate of products and the excessive damage of tools)
②Install pallet air-blowing & water-discharging and gantry loader air-blowing
③Install high-pressure water pump④Install an oil mist collector
7 、Processing accuracy requirements: As required by the drawing:
two-in-one
8 、 Equipment type for scheme procurement： MD0842-C1
（1） Lathe：Precision Linear Guideway Slant Bed Motorized Spindle Turning-Milling Compound Lathe MD0842
（2） Feeding method: Palletizing Servo Gantry loader + Single-Layer tray stocking Material Storage Device
9 、 Schematic diagram:
- Overall Schematic Diagram of Full-Automatic Precision Linear Guideway Slant Bed Motorized Spindle Turn-Mill Compound Lathe: MD0842-C1
（2）MD0842-C1 Machine body schematic diagram:
（3） Schematic diagram of gantry loader：
（OP10 Gantry loader diagram）
（OP20 Gantry loader diagram）
（4） Tray stocking schematic diagram：
（OP10 Tray stocking schematic diagram） （OP20 Tray stocking schematic diagram）
Two detachable tray stocking can store 16 pieces of blanks
Note: The gantry loader gripper blades and code disks are customized according to the customer’s products
（5） Overall size layout diagram：
2、Technology parameter，configuration list:
1．MD0842 Main technical parameters of the machine：
Main parameter items | Unit | Value | |
Process capacity | Max. swing diameter | mm | 600 |
Max.turning diameter | mm | 320 | |
Max.turning length | mm | 420 | |
Travel and speed power/torque | X axis travel | mm | 185 |
Z axis travel | mm | 536 | |
Tailstock travel | mm | 470 | |
Tailstock quill travel | mm | 100 | |
X axis motor power/torque | Kw/N | 2.4/11.5 | |
Z axis motor power/torque | Kw/N | 2.4/11.5 | |
Live tool axis motor power/torque | Kw/N | 3.1/15 | |
Spindle | Spindle nose | N/A | A2-6 |
Hydraulic chuck | inch | 8 | |
Spindle bore | mm | 66 | |
Maximum bar through – hole diameter | mm | 52 | |
Spindle power | Kw | 15 | |
Spindle Max. spindle speed | r/min | 4000 | |
Spindle rated torque | N | 91 | |
Turret specification | Tool holder form |
| Power turret |
Tool shank size | mm | 25 | |
Boring tool holder ID | mm | Φ40 | |
Turret method center height | cm | H100 | |
2．MD0842 List of Main Components Configuration of the Machine Tool：
Number | Name | Brand/Model | Origin | Quantity |
1 | CNC system | SYNTEC 22TA bus system | China Taiwan | 1 |
2 | Servo motor/driver | SYNTEC Multi in one SMH series | China Taiwan | 2 |
3 | Main motor | Feishi 15KW Synchronous electric spindle | Italian joint venture | 1 |
4 | Ball screw | PMI | China Taiwan | 2 |
5 | line guide | PMI | China Taiwan | 2 |
6 | X axis box way | Precision rectangular box way | GONGTIE | 1 |
7 | Spindle bearing | NTN （ P4） | Japan | 5 |
8 | Spindle structure | Front 3 and 2 back independent spindle | GONGTIE | 1 |
9 | Screw support mode | Pre-stretched double support | GONGTIE | 1 |
10 | Hollow hydraulic | 852 | Joint venture | 1 |
11 | oil cooler | Xinfu Constant Temperature Type | China | 1 |
12 | Hydraulic system | Seven ocean SHF series | China Taiwan | 1 |
13 | Heat exchange electric | 5 | China | 1 |
14 | Low pressure | Schneider | France | 1 |
15 | Fixture | Precision 8-inch hydraulic three jaw chuck | China Taiwan | 1 |
16 | Turret | BMT55-12 stations power turret | GONGTIE | 1 |
17 | Pump | Ruijia 15 m lifting | China |
|
18 | Hydraulic tailstock | Built in hydraulic tailstock+MT4 ejector pin (Taiwan) | China | 1 |
2. Additional projects: | ||||
1 | chip conveyor | Rear-mounted | China | 1 |
2 | High pressure water pump | 30 KG | China | 1 |
3 | Oil mist collector | Centrifugal | China | 1 |
4 | Servo tailstock | Programmable | GONGTIE | 1 |
3 . Automation device: servo gantry loader
Number | Component name | Brand/Model | Quantity |
Mechanical core component |
| ||
1 | Beam module | GONGTIE | 1 set |
2 | Beam sliding rail | Taiwan PMI | 1 set |
3 | grippers | Japan SMC | 1 set |
4 | Rotating cylinder | Japan SMC | 1 set |
5 | Cylinder | Japan SMC | 1 set |
6 | Sensor | Japan SMC | 1 set |
7 | Rack and pinion | Germany Hengstler | 1 set |
8 | Storage material system (Stacking tray series) | GONGTIE | 1 set |
9 | Incoming and outgoing device (mechanical claw) | GONGTIE | 1 set |
Core components of electrical system |
| ||
1 | Electrical components | Schneider, France | 1 set |
2 | Servo motor/system | SYNTEC ALL IN ONE | 1 set |
3 | Control system | SYNTEC ALL IN ONE | 1 set |
4 | Reducer | Taiwan | 1 set |
5 | Human Machine Interface | SYNTEC ALL IN ONE | 1 set |
After-Sales Service
- Debug the equipment in a timely manner after it is installed in place.
- Provide a reply within 1 hour for the problems reported by the customer via telephone or fax.
- Provide on-site service and maintenance. Arrive at the site within 24 hours in the urban area, within 48 hours within the province (including Jiangsu, Zhejiang and Shanghai), and for other regions, it will be determined according to the specific situation.
- During the warranty period (one year), for repairs not caused by human factors, our company will bear the cost. After the warranty period expires, we will provide accessories and maintenance services on a paid basis.
Randomly delivery project
Delivery project | Quantity |
Instruction Manual | U disk 1 set |
Machine Tool Warranty Card | 1 set |
Electrical instruction manual | U disk 1 set |
Machine Tool Inspection Report | 1 set |
CNC System Instruction Manual | U disk 1 set |
Common Tools | 1 set |