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GT-X3630E-C1 Technical Solution - Changzhou Rima
A professional CNC lathe manufacturer is always prepared oneself well with solutions for clients !
With permission from clients’, we are sharing you our full experience in bringing productivity processing to our clients .
Please feel free to send your parts drawings and requirements, our team can make processing and automation schemes for you.
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Product processing plan
1 、Customer： （The accurate name is specified by the customer）
2 、Processed products：XXX（The accurate name is specified by the customer）
3 、Product material：XX(The accurate name is specified by the customer）
4 、Product schematic diagram：
5 、Fixture：OP10/OP20：All adopt precision 6-inch hydraulic three-jaw chucks (hydraulic type)
6 、①Program to set up the tool life management (After the customer has pre-set the machining quantity, it will automatically give an alarm, reducing the scrap rate of products and the excessive damage of tools)
②Install pallet air-blowing water and air-blowing
③Install high-pressure water pump④Install an oil mist collector
7 、Processing accuracy requirements: strictly follow the drawing requirements:
8 、 Equipment type for scheme procurement：SL4620-C1
（1） Lathe：Precision Linear Guide Rail 45 – degree Double – spindle Double – row Tool Electric Spindle Lathe SL4620
（2） Feeding Method: Palletizing Servo gantry loader + Single-Layer tray stocking Material Storage Device
9 、 Schematic diagram:
（1） Precision Linear Guide Rail 45 – degree Double – spindle Double – row Tool Electric Spindle Lathe SL4620 Overall schematic diagram
（3） Machine body schematic :
（4） Machine body schematic ：
（5） Live tool schematic：
（6） Schematic diagram of gantry loader：
（7） Schematic diagram of tray stocking device：
Two detachable tray stocking can store 36 pieces of blanks
Note: The mechanical hand claw piece and code wheel are customized according to the customer’s product
（8） Dimensional Layout Diagram：
二 、Technology parameter，configuration list:
1．SL4620 Main technical parameters of machine ：
Main parameter items | Unit | Value | |
Process capacity | Max. Swing diameter | mm | 500 |
Max.turning diameter | mm | 160 | |
Max.turning length | mm | 120 | |
Travel and speed power/torque | X/X1 axis travel | Mm | 550 |
Z/Z1 axis travel | mm | 200 | |
X/X1 axis motor power/torque | Kw/N | 2.4/11.5 | |
Z/Z1 axis motor power/torque | Kw/N | 2.4/11.5 | |
Spindle | Spindle nose | N/A | A2-5 |
Hydraulic chuck | Inch | 6 | |
Spindle bore | mm | 56 | |
Max.diameter of through hole for bar stock | mm | 46 | |
Spindle power | Kw | 11.7/13.4 | |
Spindle Max.spindle speed | r/min | 5000 | |
Spindle rated torque | N | 54/64 | |
Tool post specification | Cutting tool mode |
| T-shaped Row Tool Holder |
Tool shank size | mm | 20 | |
Bore seat inner hole | mm | Φ25 | |
Processing accuracy | X/X1 axis repeatability | mm | 0.003 |
Z/Z1 axis repeatability | mm | 0.003 | |
X/Z axis rapid travels | m/min | 20 | |
Capacity of Oil and Water | Capacity of the Cooling Water Tank | L | ≈200 |
Capacity of the Hydraulic Oil Tank | L | ≈60 | |
Volume of the Machine | Machine full load power | Kw | ≈35 |
Dimension(L*W*H) | mm | ≈2600*1775*1970 | |
Total machine weight | Kg | ≈5000 | |
2．SL4620 List of Main Components Configuration of the Machine Tool：
Number | Name | Brand/Model | Origin | Quantity |
1 | CNC system | SYNTEC 22TB bus system(Dual channel) | China Taiwan | 1 |
2 | Servo motor/driver | SYNTEC AM11 motor/drive | China Taiwan | 4 |
3 | Main motor | 13.4KW synchronous motorized spindle | Italian joint venture | 2 |
4 | Ball screw/ line guide | PMI | China Taiwan | 4 ，8 |
5 | Spindle bearing | NTN P4 | Japan | 10 |
6 | Spindle structure | Front 3 and 2 back independent spindle | GONGTIE | 1 |
7 | Screw support mode | Pre stretched double support | GONGTIE | 1 |
8 | Hollow hydraulic | 646 | China | 2 |
9 | Hydraulic system | Seven ocean | China Taiwan | 1 |
10 | Heat exchange electric | 5 | China | 2 |
11 | Low pressure | Schneider | France | 1 |
12 | Precision adapter | A2-5 | GONGTIE | 2 |
13 | Clamp | 35 Type | Shanghai | 2 |
14 | Water pump | Standard formula | China | 1 |
15 | Tool holder | T-shaped tool holder | GONGTIE | 10 |
16 | Oil cooler | Xinfu Constant Temperature Type | China | 1 |
17 | Chip conveyor | Side mounted type | China | 1 |
2.Additional projects | ||||
1 | Clamp | Precision 6-inch hydraulic three jaw chuck | China Taiwan | 2 |
2 | Live tool | Side Elevating One-Drag-Three | China | 1 |
3 | High pressure water pump | 30 KG | China | 1 |
4 | Oil mist collector | Centrifugal | China | 1 |
3 . Automation device: whole machine servo gantry loader
Number | Component name | Brand/Model | Quantity |
Mechanical core components |
| ||
1 | 桁架机械手Gantry Robot Machine | GONGTIE | 1 set |
2 | Beam sliding rail | PMI | 1 set |
3 | Grippers | Ja pan SMC | 1 set |
4 | Rotating cylinder | Japan SMC | 1 set |
5 | Cylinder | Japan SMC | 1 set |
6 | Sensor | Japan SMC | 1 set |
7 | 齿轮齿条（斜齿）Rack and Pinion (Helical Teeth) | Germany Hengstler | 1 set |
8 | Storage material system(Single layer tray stocking) | GONGTIE | 1 set |
9 | Feeding and Discharging Device (Mechanical Gripper) | GONGTIE | 1 set |
Core components of electrical system |
| ||
1 | Electrical components | Schneider, France | 1 set |
2 | Servo motor/drive | SYNTEC ALL IN ONE | 1 set |
3 | Control system | SYNTEC ALL IN ONE | 1 set |
4 | Reducer | Taiwan | 1 set |
5 | Human Machine Interface | SYNTEC ALL IN ONE | 1 set |
After-Sales Service
- Debug the equipment in a timely manner after it is installed in place.
- Provide a reply within 1 hour for the problems reported by the customer via telephone or fax.
- Provide on-site service and maintenance. Arrive at the site within 24 hours in the urban area, within 48 hours within the province (including Jiangsu, Zhejiang and Shanghai), and for other regions, it will be determined according to the specific situation.
- During the warranty period (one year), for repairs not caused by human factors, our company will bear the cost. After the warranty period expires, we will provide accessories and maintenance services on a paid basis.
Randomly delivery project
Delivery project | Quantity |
Instruction Manual | 1 set |
Machine Tool Warranty Card | 1 set |
Electrical instruction manual | 1 set |
Machine Tool Inspection Report | 1 set |
CNC System Instruction Manual | 1 set |
Common Tools | 1 set |