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GT-X3630E-C1 Technical Solution - Changzhou Rima
A professional CNC lathe manufacturer is always prepared oneself well with solutions for clients !
With permission from clients’, we are sharing you our full experience in bringing productivity processing to our clients .
Please feel free to send your parts drawings and requirements, our team can make processing and automation schemes for you.
Share:
1、Customer： /（The accurate name is specified by the customer）
2、Processed products：Axis（The accurate name is specified by the customer）
3、Product material：45# (The accurate name is specified by the customer）
4、Product schematic diagram：
5 、Fixture：OP10/OP20：All adopt precision 6-inch hydraulic three-jaw chucks (hydraulic type)
6 、 Technology note: Program to set up the tool life management (After the customer has pre-set the machining quantity, it will automatically give an alarm, reducing the scrap rate of products and the excessive damage of tools)
②Installation of Pallet Air Blowing Device③Installation of Pallet Nylon Ejector④Installation of High-Pressure Water Pump (45m Lifting)
7、Processing accuracy requirements: strictly follow the drawing requirements:
OP10 Schematic diagram of machining clamping
① External clamping method ② The red area is the processing area
Process | Tool | Processing speed | Processing feed mm/t | Processing time(S) | Switch |
Facing, Chamfering, Rough Turning of Outer Diameter |
|
2000 |
0.12 |
≈7.5s |
≈1.5s |
Grooving |
|
1600 |
0.06 |
≈3.0s |
≈1.0s |
Slotting |
|
1600 |
0.1 |
≈5.0s |
≈1.0s |
Right-Angle Turning |
|
2200 |
0.09 |
≈4.0s |
≈1.0s |
Facing, Chamfering, Finish Turning of Outer Diameter |
|
2400 |
0.06 |
≈9.0s |
≈1.0s |
OP10 Processing time | ≈34.0s | ||||
Servo gantry loader feeding time（ S） | ≈12.0s | ||||
Docking Time (S) + Blowing Time (S) | ≈6.0s | ||||
Discharging Time (S) + Blowing Time (S) | ≈6.0s | ||||
OP10 Total time | ≈58.0s | ||||
Note：Due to the lack of actual sample processing, the simulated time based on the system may fluctuate by 15% from the actual processing time | |||||
T1 External Turning Tool
T2 Grooving Tool
T3 External Turning Tool
T4 External Turning Tool
T5 External Turning Tool
OP20 Schematic diagram of machining clamping
① External clamping method ② The red area is the processing area
Process | Tool | Processing speed | Processing feed mm/t | Processing time(S) | Switch |
Facing, Chamfering, Grooving |
|
2000 |
0.1 |
≈5.0s |
≈1.5s |
Slotting |
|
1600 |
0.1 |
≈5.0s |
≈1.0s |
Right-Angle Turning |
|
2200 |
0.09 |
≈4.0s |
≈1.0s |
OP20 Processing time | ≈17.5s | ||||
Note：Due to the lack of actual sample processing, the simulated time based on the system may fluctuate by 15% from the actual processing time | |||||
T1 External Turning Tool
T2 External Turning Tool
T3 External Turning Tool
8 、 Equipment types for procurement plan：SL4620-B300
（1） Lathe： SL4620Precision Linear Guide Rail 45 – degree Double – spindle Double – row Tool Electric Spindle Lathe SL4620
（2） Feeding Method: Stacking Servo gantry loader + Shaft-Type Material Box Storage Device + Finished Product Conveyor Belt
9 、 Schematic diagram:
（1） Overall schematic diagram of SL4620-B300 fully automatic precision track double spindle double row tool electric spindle lathe
（2） Overall schematic diagram of SL4620-B500 fully automatic precision track double spindle double row tool electric spindle lathe
（3） Machine body schematic ：
（4） Machine body schematic：
（5） Schematic diagram of gantry loader hand：
（6）Schematic diagram of material box and conveyor belt:：
（7） Dimensional layout diagram:
Technical parameters, configuration list:
1．SL4620 Main technical parameters of machine bed：
Main parameter items | Unit | Value | |
Process capacity | Max. Swing diameter | mm | 500 |
Max.turning diameter | mm | 160 | |
Max.turning length | mm | 120 | |
Travel and speed power/torque | X/X1 axis travel | mm | 550 |
Z/Z1 axis travel | mm | 200 | |
X/X1 axis motor power/torque | Kw/N | 2.4/11.5 | |
Z/Z1 axis motor power/torque | Kw/N | 2.4/11.5 | |
Spindle | Spindle nose | N/A | A2-5 |
Hydraulic chuck | 寸 | 6 | |
Spindle bore | mm | 56 | |
Max.diameter of through hole for bar stock | mm | 46 | |
Spindle power | Kw | 11.7/13.4 | |
Spindle Max.spindle speed | r/min | 5000 | |
Spindle rated torque | N | 54/64 | |
Tool post specification | Cutting tool mode |
| T-shaped blade holder |
Tool shank size | mm | 20 | |
Bore seat inner hole | mm | Φ25 | |
Processing accuracy | X/X1 axis repeatability | mm | 0.003 |
Z/Z1 axis repeatability | mm | 0.003 | |
X/Z axis rapid travels | m/min | 20 | |
X/Z axis rapid travels | Capacity of the Cooling Water Tank | L | ≈200 |
Capacity of the Hydraulic Oil Tank | L | ≈60 | |
Volume of the Machine | Machine full load power | Kw | ≈35 |
Dimension(L*W*H) | mm | ≈2600*1775*1970 | |
Total machine weight | Kg | ≈4700 | |
2．SL4620 List of Main Components Configuration of the Machine Tool：
Number | Name | Brand/Model | Origin | Quantity |
1 | CNC system | SYNTEC 220TB Bus system(Dual channel) | China Taiwan | 1 |
2 | Servo motor/driver | SYNTEC AM11 motor/drive | China Taiwan | 4 |
3 | Main motor | 13.4KW synchronous motorized spindle | Italian joint venture | 2 |
4 | Ball screw/ line guide | PMI | China Taiwan | 4 ，8 |
5 | Spindle bearing | NTN P4 | Japan | 10 |
6 | Spindle structure | Front 3 and 2 back independent spindle | GONGTIE | 1 |
7 | Screw support mode | Pre stretched double support | GONGTIE | 1 |
8 | Hollow hydraulic | 646 | China | 2 |
9 | Hydraulic system | Seven ocean | China Taiwan | 1 |
10 | Heat exchange electric | 5 | China | 2 |
11 | Low pressure | Schneider | France | 1 |
12 | Precision adapter | A2-5 | GONGTIE | 2 |
13 | Clamp | 35 Type | Shanghai | 2 |
14 | Water pump | Standard formula | China | 1 |
15 | Tool holder | T-shaped tool holder | GONGTIE | 10 |
16 | Oil cooler | Xinfu Constant Temperature Type | China | 1 |
17 | Chip conveyor | Side mounted type | China | 1 |
2. Additional projects | ||||
1 | High pressure water pump | 45 M lifting | China | 1 |
3 . Automated Device: Shaft-Type Servo Gantry loader
Number | Component name | Brand/Model | Quantity |
Mechanical core component |
| ||
1 | Truss gantry loader | GONGTIE | 1 set |
2 | Beam sliding rail | Taiwan PMI | 1 set |
3 | Grippers | Japan SMC | 1 set |
4 | Rotating cylinder | Japan SMC | 1 set |
5 | Cylinder | Japan SMC | 1 set |
6 | Senor | Japan SMC | 1 set |
7 | Rack and Pinion (Helical Teeth) | Germany Hengstler | 1 set |
8 | Storage material system (material box series) | GONGTIE | 1 set |
9 | Finished inclined plate | GONGTIE | 1 set |
10 | Feeding and Discharging Device (Mechanical Gripper) | GONGTIE | 1 set |
Core components of electrical system |
| ||
1 | Electrical components | Schneider, France | 1 set |
2 | Servo motor/drive | Syntec ALL IN ONE | 1 set |
3 | CNC system | Syntec ALL IN ONE | 1 set |
4 | Reducer | Taiwan | 1 set |
5 | Human Machine Interface | Syntec ALL IN ONE | 1 set |
After-Sales Service
- Debug the equipment in a timely manner after it is installed in place.
- Provide a reply within 1 hour for the problems reported by the customer via telephone or fax.
- Provide on-site service and maintenance. Arrive at the site within 24 hours in the urban area, within 48 hours within the province (including Jiangsu, Zhejiang and Shanghai), and for other regions, it will be determined according to the specific situation.
- During the warranty period (one year), for repairs not caused by human factors, our company will bear the cost. After the warranty period expires, we will provide accessories and maintenance services on a paid basis.
Randomly delivery project
Delivery project | Quantity |
Instruction Manual | 1 set |
Machine Tool Warranty Card | 1 set |
Electrical instruction manual | 1 set |
Machine Tool Inspection Report | 1 set |
CNC System Instruction Manual | 1 set |
Common Tools | 1 set |