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ningbo-tianxiang-rotary-shaft-p3638-b700-technical-solution
A professional CNC lathe manufacturer is always prepared oneself well with solutions for clients !
With permission from clients’, we are sharing you our full experience in bringing productivity processing to our clients .
Please feel free to send your parts drawings and requirements, our team can make processing and automation schemes for you.
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Product processing plan
1、Customer:
2、Processed products：XXX（The exact name is specified by the customer）
3、Product material：XX（The exact name is specified by the customer）
4、Product schematic diagram：
5、Work-piece fixture：OP10/OP20 Adopt the precision spring collet（Customer provide）
6、Technology note：
①Program to set up the tool life management (After the customer has pre-set the machining quantity, it will automatically give an alarm, reducing the scrap rate of products and the excessive damage of tools).
②Install and deliver material components
③Install center and tool holder
④Customized 700mm storage bin and finished product platform
⑤The feeding adopts electric cylinder feeding (2 times of feeding and 2 stages of benchmark backing to complete)
7、 Processing accuracy requirements: As required by the drawing
Schematic diagram of OP10 processing clamping
①external clamping hydraulic clamping mode ②The red area is the processing area
| Process OP10 | Tool （T） | Processing rotation speed （r/min） | Processing feed（mm/r） | processing time (S) | Rapid Tool Change with Fast Movement (S) |
| Turning and chamfering the end face（coarse） |  T1External turning tool | 2000 | 0.1 | ≈16.5s | ≈1.5s |
| Facing Chamfering Turning the outer diameter（precise） |  T2External turning tool | 2400 | 0.07 | ≈15.0s | ≈1.0s |
| Grooving |  T3Grooving tool | 1600 | 0.06 | ≈8.0s | ≈1.0s |
| OP10 processing time | ≈43.0s | ||||
| Feeding time of rear feeding mechanism (secondary) | ≈15.0s | ||||
| OP10 Total time | ≈58.0s | ||||
| Note: The above calculations are based on theoretical simulations and the material and blank allowance of the product, so there may be a fluctuation of up to 15%. | |||||
Product OP20 Schematic diagram of clamping processing
①external clamping hydraulic clamping mode ②The red area is the processing area
| Process OP20 | Tool （T） | processing rotation speed （r/min） | processing feed （mm/r） | processing time (S) | Rapid Tool Change with Fast Movement (S) |
| Turning and chamfering the end face（coarse） |  T1External turning tool | 2000 | 0.1 | ≈16.5s | ≈1.5s |
| Facing Chamfering Turning the outer diameter（precise） |  T2External turning tool | 2400 | 0.07 | ≈15.0s | ≈1.0s |
| Grooving |  T3Grooving tool | 1600 | 0.06 | ≈8.0s | ≈1.0s |
| OP20 processing time | ≈43.0s | ||||
| Feeding time of rear feeding mechanism (secondary) | ≈15.0s | ||||
| OP20 Total time | ≈58.0s | ||||
| Note: The above calculations are based on theoretical simulations and the material and blank allowance of the product, so there may be a fluctuation of up to 15%. | |||||
8、Equipment type for scheme procurement：P3638-B700
（1）Lathe：High precise flat bed CNC lathe with gang tool spindle P3638
（2）Feeding method: Feeding from backside spindle for shaft parts
- 示意图：Schematic diagram
（1）High precise flat bed CNC lathe with gang tool P3638-B700 overall schematic diagram：
（2）P3638-B700：Machine body feeding schematic diagram
Synchronous electric spindle
1：High rotation speed
2: Fast acceleration and deceleration, high efficiency
3：Constant torque, high torsion, and strong rigidity
4：Low vibration→Good surface finish
5：Accurate positioning, excellent turning and milling performance (high-end model)
- 1. Storage institutio
- 2. Hydraulic rotary cylinder
- 3. Precision Type 35 spring clamp
- 4. Hydraulic rotary cylinder
- 5.Hydraulic station
- 6. Position of the gang tool post's feeding and discharging structure
- 7. center and tool
- 8. Integral casting of bed and box body (greatly enhancing turning rigidity)
- 9. Finished product
（3）Machine Dimension Layout Drawing：
Technology parameter，configuration list:：
1．P3638 Main technical parameters of machine bed：
Main parameter items | Unit | Parameter value | |
Process capacity | Max. Swing diameter | mm | 360 |
| Max.turning diameter | mm | 100 |
| Max.turning length | mm | 100 |
Travel and speed power/torque | X axis travel | mm | 320 |
| Z axis travel | mm | 415 |
| X axis motor power/torque | Kw/N | 1/3.2 |
| Z axis motor power/torque | Kw/N | 1/3.2 |
Spindle | Spindle nose | N/A | A2-5 |
| Hydraulic chuck | 寸 | 36 collet |
| Spindle bore | mm | 56 |
| Max.diameter of through hole for bar stock | mm | ＜36 |
| Spindle power | Kw | 8.5 |
| Spindle Max.spindle speed | r/min | 6000 |
| Spindle Max.spindle speed | N | 22 |
Tool post specification | Cutting tool mode |
| Tool post |
| Tool shank size | mm | 16 |
| Bore seat inner hole | mm | Φ20 |
| Tool post center height | cm | 50 |
Processing accuracy | X axis repeatability | mm | 0.003 |
| Z axis repeatability | mm | 0.003 |
| X/Z axis rapid travels | m/min | 20 |
Capacity of Oil and Water | Capacity of the Cooling Water Tank | L | ≈65 |
| Hydraulic oil tank capacity | L | ≈40 |
Volume of the Machine lathe | Machine full load power | Kw | ≈12 |
| Dimension(L*W*H) | mm | ≈1795*1428*1700 |
| Dimension(L*W*H) | Kg | ≈1700 |
2．P3638 List of Main Components Configuration of the Machine Tool：
Number | Name | Brand/Model | Origin | Origin |
1 | CNC system | SYNTEC 22TA bus system | China Taiwan | 1 |
2 | Servo motor/driver | SYNTEC all-in-one SMH series | China Taiwan | 2 |
3 | Main motor | 8.5KW permanent magnet synchronous electric spindle | Italy | 1 |
4 | Ball screw | PMI | China Taiwan | 2 |
5 | line guide | PMI | China Taiwan | 4 |
6 | Spindle bearing | NTN（P4） | Japan | 5 |
7 | Spindle structure | Front 3 and 2 back independent spindle | GONGTIE | 1 |
8 | Screw support mode | Screw support mode | GONGTIE | 1 |
9 | Hollow hydraulic | 536 | China | 1 |
10 | Hydraulic system | Seven-ocean SHF series | China Taiwan | 1 |
11 | Heat exchange electric | 5 Number | China | 1 |
12 | Low pressure | Schneider | France | 1 |
13 | collet | Precision 36 type spring tube clamp | China | 1 |
14 | Pump | High pressure water pump with a lift of 2 meters | China |
|
15 | Oil cooler | Constant temperature type | China | 1 |
2.Optional item: | ||||
1 | Center and tool post | Customized | GONGTIE | 1 |
Rear feeding configuration list：
Number | Component name | Brand model | quantity |
Core components of the machine | |||
1 | Feeding electric cylinder | China | 1 set |
2 | Stocking cylinder | Japan SMC | 1 set |
3 | Material receiving cylinder | Japan SMC | 1 set |
4 | Storage material system (material box series) | GONGTIE | 1 set |
5 | Feeding and discharging device (guide pipe, flipping platform, slat series) | GONGTIE | 1 set |
6 | Finished product conveyor belt | China | 1 set |
7 | Sheet Metal | GONGTIE | 1 set |
Core component of electric system | |||
1 | Electrical components | Japan SMC | 1set |
2 | sensor | Japan SMC | 1set |
After-Sales Service
- Debug the equipment in a timely manner after it is installed in place
- Provide a reply within 12 hours for the problems reported by the customer via telephone or fax.
- Door to door service and maintenance, available 24 hours within the city and 48 hours within the province (including Jiangsu, Zhejiang, and Shanghai), depending on the situation in other regions.
- During the warranty period (one year), any repairs caused by non-human factors will be borne by our company; After the warranty expires, paid accessories and repairs will be provided
Randomly delivery project
Delivery project | Quantity |
Instruction Manual | U disk |
Machine Tool Warranty Card | 1set |
Machine Tool Inspection Report | 1set |
Electrical instruction manual | U disk |
Common Tools | 1set |
5：Delivery time: 45 working days after the contract is signed
6：This plan is valid for 7 days