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Ningbo Zhike Hydraulic P3618 Simple Front Feeding
A professional CNC lathe manufacturer is always prepared oneself well with solutions for clients !
With permission from clients’, we are sharing you our full experience in bringing productivity processing to our clients .
Please feel free to send your parts drawings and requirements, our team can make processing and automation schemes for you.
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1、Product processing plan:
2、Customer：
3、Processed products：valve core（The accurate name is specified by the customer）
3、Product material：1215（The accurate name is specified by the customer）
4、Product schematic diagram：
5、Fixtures: OP10/OP20 both use precision spring clamps (hydraulic)
6、Technology note:
①Program to set up the tool life management (After the customer has pre-set the machining quantity, it will automatically give an alarm, reducing the scrap rate of products and the excessive damage of tools).
②Equipped with a turning device (enabling two-step machining to be completed by turning the workpiece on a single machine)
7、Processing accuracy requirements: As required by the drawing
Schematic diagram of work-piece OP10 machining clamping
①external clamping hydraulic clamping mode ②The red area is the processing area
Process | Tool | Processing rotation speed | Processing feed mm/t | Processing time(S) | Switch |
facing，chamfering and cylindrical turning | | 2400 | 0.08 | ≈8.5s | ≈1.5s |
Grooving |
| 1800 | 0.06 | ≈6.0s | ≈1.0s |
Spot drilling |
| 3000 | 0.05 | ≈2.0s | ≈1.0s |
Drilling |
| 3500 | 0.02 | ≈4.0s | ≈1.0s |
OP10 Processing time（S） | ≈25.0s | ||||
Feeding time（S） | ≈3.0s | ||||
OP10 Total time（S） | ≈28.0s | ||||
Note: Due to the lack of rough samples for actual testing, the theoretical simulation calculation time may fluctuate by up to 15% | |||||
T1external turning tool
T2 Grooving tool
T4 Drill bitSchematic diagram of work-piece OP20 machining clamping
①external clamping hydraulic clamping mode ②The red area is the processing area
Process | Tool | Processing rotation speed | Processing feed mm/t | Processing time(S) | Switch |
Facing, facing | | 2400 | 0.08 | ≈9.5s | ≈1.5s |
Grooving |
| 1800 | 0.06 | ≈3.0s | ≈1.0s |
Spot drilling |
| 3000 | 0.05 | ≈1.5s | ≈1.0s |
Drilling |
| 2200 | 0.09 | ≈6.5s | ≈1.0s |
Flat bottomed surface |
| 2400 | 0.1 | ≈5.0s | ≈1.0s |
Boring hole |
| 1500 | 0.05 | ≈7.0s | ≈1.0s |
OP20 Processing time（S） | ≈39.0s | ||||
Time for turning, feeding and discharging（S） | ≈7.0s | ||||
OP20 Total time（S） | ≈46.0s | ||||
Note: Due to the lack of rough samples for actual testing, the theoretical simulation calculation time may fluctuate by up to 15% | |||||
T1external turning tool
T2 Grooving tool
T3 Pilot drill
T5 Drill bit
T6 Drill bit
T7 Boring tool
8、Recommended types of equipment for procurement：P3618-J
（1）Lathe：Precision Linear Guideway Flat-Bed ElectricSpindle Turret Lathe
（2）Feeding Method: Simple Front Feeding for Short Materials + Vibratory plate
9、Schematic diagram
（1）Overall Schematic Diagram of Precision Linear Guideway Flat-Bed Motorized Spindle Turret Lathe Model P3618-J
（2）Partial schematic diagram of machine body: (for reference only)
- 1. oil cooler
- 2. Rotary cylinder
- 3. Synchronous permanent magnet electric spindle
- 4. Material preparation organization
- 5.Turning device
- 6.feed mechanism
- 7. Vibration plate
- 8. ①：Precision clamp ②：Precision chuck
- 9. Finished product cutting inclined plate and the position of the feeding basket
- 10. Hydraulic station
（3）Gantry robot hand schematic diagram：
- 1. Actual illustration, without material receiving tube
(3)Schematic diagram of overall size layout: (for reference only)
Technical parameters and configuration list：
1．P3618 Main technical parameters of the machine：
Main parameter | Unit | Value | |
processing capacity | Max. swing diameter | mm | 360 |
Max.turning diameter | mm | 100 | |
Max.turning length | mm | 100 | |
Travel and speed power/torque | X axis travel | mm | 320 |
Z axis travel | mm | 180 | |
Xaxis motor power/torque | Kw/N | 1/3.2 | |
Z axis motor power/torque | Kw/N | 1/3.2 | |
Spindle | Spindle nose | N/A | A2-5 |
Hydraulic chuck | 寸 | 36 collet | |
Spindle bore | mm | 56 | |
Maximum bar through – hole diameter | mm | ＜36 | |
Spindle power | Kw | 8.5 | |
Spindle Max. spindle speed | r/min | 6000 | |
Spindle rated torque | N | 22 | |
Tool post specification | Tool holder form |
| Turret Tool Holder |
Tool shank size | mm | 16 | |
Internal Hole of Boring Seat | mm | Φ20 | |
Center height of tool holder | cm | 50 | |
Processing accuracy | X axis repeatability | mm | 0.003 |
Z axis repeatability | mm | 0.003 | |
axis rapid travels | m/min | 20 | |
Capacity of Oil and Water | Capacity of the Cooling Water Tank | L | ≈65 |
Capacity of the Hydraulic Oil Tank | L | ≈40 | |
Volume of the Machine | Machine full load power | Kw | ≈12 |
Dimension(L*W*H) | mm | ≈1595*1428*1700 | |
Total machine weight | Kg | ≈1500 | |
2．P3618 List of Main Components for Machine Lathe Configuration:
Number | Name | Brand/Model | Origin | Quantity |
1 | CNC system | SYNTEC 22TA bus system | China Taiwan | 1 |
2 | Servo motor/driver | SYNTEC all-in-one SMH series | China Taiwan | 2 |
3 | Motor | 8.5KW Synchronous electric spindle | Italy | 1 |
4 | Ball screw | PMI | China Taiwan | 2 |
5 | Line guide | PMI | China Taiwan | 4 |
6 | Spindle bearing | NTN（P4） | Japan | 5 |
7 | Spindle bearing | Front 3 and 2 back independent spindle | GONGTIE | 1 |
8 | Screw support mode | Pre-stretched double support | GONGTIE | 1 |
9 | Hollow hydraulic | 536 | China | 1 |
10 | Hydraulic system | Seven-ocean | China Taiwan | 1 |
11 | Heat exchange electric | 5 number | China | 1 |
12 | Heat exchange electric | Schneider | France | 1 |
13 | Fixture | Precision 36 type spring tube clamp | China | 1 |
14 | Water pump | High pressure water pump with a lift of 2 meters | China |
|
15 | oil cooler | Constant temperature type | China | 1 |
2.Additional projects： | ||||
1 | Chip conveyor | Rear-mounted | China | 1 |
3 . Automation device
Simple Front Feeding for Short spindle | |||
Mechanical components | |||
Number | Component name | Brand model | Quantity |
1 | Feeding module | GONGTIE | 1set |
2 | Feed cylinder | Japan SMC | 1set |
3 | Material preparation cylinder | Japan SMC | 1set |
4 | Discharge system (top material cylinder) | Japan SMC | 1set |
5 | Material storage device (vibrating disc+material channel) | GONGTIE | 1set |
6 | Turning device | GONGTIE | 1set |
6 | Finished product platform | GONGTIE | 1set |
Electrical components | |||
1 | Electrical components | Schneider, France | 1set |
2 | Sensor | Japan SMC | 1set |
After-Sales Service
- Debug the equipment in a timely manner after it is installed in place.
- Provide a reply within 1 hour for the problems reported by the customer via telephone or fax.
- Provide on-site service and maintenance. Arrive at the site within 24 hours in the urban area, within 48 hours within the province (including Jiangsu, Zhejiang and Shanghai), and for other regions, it will be determined according to the specific situation.
- During the warranty period (one year), for repairs not caused by human factors, our company will bear the cost. After the warranty period expires, we will provide accessories and maintenance services on a paid basis.
Randomly delivery project
Delivery project | Quantity |
Instruction Manual | 1 set |
Machine Tool Warranty Card | 1 set |
Electrical instruction manual | 1 set |
Machine Tool Inspection Report | 1 set |
CNC System Instruction Manual | 1 set |
Common Tools | 1 set |
Delivery time: 35 working days after the contract is signed
This plan is valid for 7 days