en_US English
en_US English de_DE German es_ES Spanish tr_TR Turkish fr_FR French ar Arabic pt_PT Portuguese ko_KR Korean it_IT Italian
inquire now

PRODUCTS

One-to-two Gantry Manipulator Technology Solution

A professional CNC lathe manufacturer is always prepared oneself well with solutions for clients !

With permission from clients’, we are sharing you our full experience in bringing productivity processing to our clients .
Please feel free to send your parts drawings and requirements, our team can make processing and automation schemes for you.

Share:

One-to-two Gantry Manipulator

Product diagram
Send My Drawings For A Solution

● Processing products: Rod cover（The name is specified）

● Product material: 6061-T6 (The name is specified）

● Work tool and fixture:

The OP10/OP20 both machined with precision 6-inch hydraulic three jaw chuck

● The Technique Remarks:

Program set tool life management (automatic alarm can reduce the amount of scrap and excessive damage of tool after the customer has booked the processing quantity).

● Machining accuracy: completely follow up the customer’s drawing

1.OP 10 clamping work piece draft

Back for benchmarking
T7/T8/T9
T6
T5
T2/T3/T4/T6
T1

①Clamping method
②Red area is the machining area

Process Tools（T） Process speed（r/min） Traverse（mm/r） Cycle time(S) Changing over time(S)
OD turning, face turning, chamfering T1 OD knife 2200/2400 0.12/0.07 ≈25.5s ≈1.5s
Punching T2 Drill bit 1800 0.1 ≈10.0s ≈1.5s
Hole boring T3 Hole boring cutter 2000 0.08 ≈2.0s ≈1.5s
Grooving T4 Cutting groove knife T3中心钻 1500 0.04 ≈11.0s ≈1.5s
Threading T5 Thread knife 1800 According to the thread ≈13.5s ≈1.5s
Milling T6 Flying cutter live tool 2000/1000 300 ≈12.5s ≈1.5s
Radical drilling （big hole） T7 Drill bit 2200 100 ≈8.5s ≈2.0s
Radical drilling (small hole） T8 Drill bit 2500 150 ≈3.0s ≈1.5s
Radical tapping T9 Tap 500 According to the tap ≈7.0s ≈1.5s
OP10 processing time ≈107.0s
Bar feed loading/unloading ≈13.0s
Blowing time (cleaning fixture) ≈2.0s
OP10 total time   ≈122.0s
Remarks: due to no sampling, theoretically the processing time will have around 15% deviation.

2.OP 20 clamping work piece draft

Back for benchmarking
T3/T4
T2
T5
T6/T7
T1

①Clamping method
②Red area is the machining area

Process OP20Tool（T）Process speed（r/min）Traverse（mm/r）Cycle time(S)Changing over time(S)
OD   turning,   face turning, chamfering

T1 OD knife		2200/24000.12/0.07≈16.5s≈1.5s
Face grooving

T2 Grooving knife		18000.07≈2.0s≈1.5s
Drilling

T3 Drill		18000.1≈7.5s≈1.5s
Hole boring

T4 Hole boring cutter		2200/24000.1/0.07≈15.5s≈1.5s
Threading

T5 thread knife		1800According to the thread≈11.5s≈1.5s
Face grooving

T6 Grooving knife		18000.08≈3.0s≈1.5s
Face internal grooving

T7 specified grooving knife		15000.04≈5.5s≈1.5s
OP20 processing time≈72.0s
Robot hand loading and unloading stock tray time≈13.0s
Blowing time(cleaning fixture)≈2.0s
OP20 total time≈87.0s
Note： The simulated time may fluctuate by 15% with the actual, since there is no actual sample processing.

● Purchased type of equipment：MDY0642+MJ0850

(1) Lathe：Precise linear guide-way CNC lathe with slant bed MDY0642 with gantry loader in tray PLUS LIVE TOOL

(2) Lathe：Precise linear guide-way CNC lathe with slant bed MJ0850 with gantry loader in tray

(3) Feeding system：Gantry loader in tray + Servo double stock tray

● CNC lathe sketch：

(1) Precise linear guide-way CNC lathe with slant bed MDY0642+MJ0850:

1
2
3
4
  • 1. External gantry loaderr
  • 2. OP10 lathe
  • 3. Double stock tray for storage
  • 4. OP20 lathe

(2) Online layout dimensions diagram：

(3) The whole machine layout：

(4) Robot hand claws and tray sketch：

1
2
3
4
5
6
7
8
9
10
  • 1. Raw parts
  • 2. Loading spring
  • 3. Adjustable backer
  • 4. Rotary cylinder
  • 5. Damping
  • 6. Customized claws claw
  • 7. Loading cylinder
  • 8. Unloading cylinder
  • 9. Customized claws claw
  • 10. Semi-finished
1
2
3
4
5
6
7
8
9
10

（Robot hand claws diagram）

  • 1. Semi-finished
  • 2. Loading spring
  • 3. Adjustable backer
  • 4. Rotary cylinder
  • 5. Damping
  • 6. Customized claws claw
  • 7. Loading cylinder
  • 8. Unloading cylinder
  • 9. Customized claws claw
  • 10. Finished

(5) Tray layout diagram：

Upper double stock tray
Lower double stock tray
Finished
Raw parts

Notice：Manipulator claw plate and code tray are customized according to customers’ products
(Follow up the customer’s drawing, the storage quantity of single code tray is 36, 144 in total)

(6) Rotating head device diagram：

1
2
3
4
5
  • 1. Cylinder
  • 2. Claws
  • 3. Rotating head device
  • 4. Rotating head cylinder
  • 5. Stock tray platform

(7) Precise linear guide-way CNC lathe with slant bed MJ0850 with gantry loader in tray diagram：

(8) The bed with feeding system in motor spindle：

1
2
3
4
5
6
7
8
9
  • 1. Oil coolant
  • 2. Hydraulic rotary cylinder
  • 3. Synchronous motor spindle
    1.High speed, high efficiency
    2.Fast for ACC/DEC, high efficiency
    3.Big torque force，high rigidity
    4.Low vibration,better roughness
    5.Positioning accuracy, turning & milling
  • 4. Precision 6 hydraulic three jaw chuck
  • 5. 8 station servo turret
  • 6. Hydraulic pressure station
  • 7. Bed & head all integrated die-casting to strong enhance the rigidity
  • 8. Tailstock
● Parameters, configuration：
1．MJ0850 Main technical parameters of machine tools：
Main parameter  Unit Parameter value
Max. swing diameter (over bed) mm 650
Max. Turning diameter mm 320
Max. Turning length mm 500
Spindle center to ground height mm 1025
X axis travel (Max.) mm 185
Z axis travel (Max.) mm 536
Tailstock travel (Max.) mm 270
Tailstock sleeve stroke mm 100
X axial motor power/torque Kw/N 2.4/11.5
Z axial motor power/torque Kw/N 2.4/11.5
Spindle nose size N/A A2-5
Hydraulic chuck inch 6
Spindle hole through diameter mm 56
Max. Bar through hole (inside/outside) mm 45/35
Spindle servo motor power Kw 11.7
Spindle rated speed/Max.speed r/min 2000/5000
Spindle rated torque/Max.torque N 56/159
X/Y axial rapid traverse m/min 20
Number of tools pc 8
Tool shank size mm 20
Boring toolholder ID mm Φ40
Toolholder center height in radial cm Backside100
Station of turret station 8
X/Z axis repeating positioning accuracy Mm 0.003
Cooling motor capacity L ≈105
Hydraulic oil lubrication capacity L 40
Required electric power Kw 23
Overall size(L*W*H) Mm ≈2261*1668*1988
Total machine weight Kg ≈2800

2．MJ0850 Main machine component list：

No. ITEM COMPONENT BRAND & SPEC. ORIGINAL COUNTERY  QTY.
1 CNC machine system SYNTEC 22TA Taiwan China 1
2 Servo motor/drive SYNTEC SMH bus motor Taiwan China 2
3 Spindle motor Built-in direct drive electric spindle Italy 1
4 Ball screw/linear guide-way PMI Taiwan China 2，4
5 Spindle bearings NTN P4 Japan 5
6 Spindle structure Independent spindle with front three bearings and two after GONGTIE R&D 1
7 Ball screw supporting method Double supporting with pre-stretching structure GONGTIE R&D 1
8 Hollow hydraulic rotary cylinder 646 China 1
9 Hydraulic system SEVEN OCEAN SHF series Taiwan China 1
10 Electric cabinet with heat exchanger No. 5 China 1
11 Low voltage component Schneider France 1
12 Hollow hydraulic collet High precious 6 inch hydraulic chuck Taiwan China 1
13 Tool-holder type 8 station Servo tower GONGTIE R&D 1
14 Water pump 15 meters CTS China
15 Hydraulic tailstock Internal hydraulic tailstock + MT4 Taiwan China 1
16 Turret ID tools holder +  OD tools holder From manufacturers 8
17 Oil coolant system Xinfu oil cooler China 5
2. ADDED FACILITY：
1 Chip conveyor Backside China 1
2 High pressure water pump 45 meters CTS China 1

（9）Lathe：Precision linear guide-way lathe MDY0642

（10）The bed with feeding system in motor spindle

1
2
3
4
5
6
7
8
9
  • 1. Oil coolant system
  • 2. Hydraulic rotary cylinder
  • 3. Synchronous motor spindle
    1.High speed, high efficiency
    2.Fast for ACC/DEC, high efficiency
    3.Big torque force，high rigidity
    4.Low vibration,better roughness
    5.Positioning accuracy, turning & milling
  • 4. Precision 6 hydraulic three jaw chuck
  • 5. Y-axis rotary head device
  • 6. 15 station power turret
  • 7. Hydraulic pressure system
  • 8. Bed & head all integrated die-casting to strong enhance the rigidity
  • 9. Tailstock
● Technical parameters, configuration
1．MDY0642 machine main technical parameters：
Main parameter Unit Parameter value
Max. swing diameter mm 650
Max. Turning diameter mm 320
Max. Turning length mm 420
Spindle center to ground mm 1025
X axis travel (Max.) mm 185
X axis travel (Max.) mm 556
Y axis travel (Max.) mm ±35
Tailstock travel (Max.) mm 470
Tailstock sleeve travel mm 100
X axial motor power/torque Kw/N 2.4/11.5
Z axial motor power/torque Kw/N 2.4/11.5
Y axial motor power/torque Kw/N 2.4/11.5
Spindle servo motor power/torque Kw/N 2.4/11.5
Spindle nose size N/A A2-5
Hydraulic chuck Inch 6
Spindle bore mm 56
Max. bar through hole diameter (inside/outside) mm 45/35
Spindle servo motor power Kw 11.7
Spindle rated speed/Max.speed r/min 20000/5000
Spindle rated torque/Max.torque N 56/159
X/Y axial rapid traverse m/min 20
Number of tools pc 6
Tool size mm 20
Boring toolholder ID mm ￠25
Toolholder center height in radial cm Backside 127
Station of turret Nos 15
X/Z axis repeating positioning accuracy mm 0.003
Cooling motor capacity L ≈105
Hydraulic oil lubrication capacity L 40
Machine full load power KW ≈26
Overall size(L*W*H) mm ≈2262*1668*2047
Total machine weight Kg ≈3600

2.MDY0642 Machine main component configuration list：

No. ITEM  COMPONENT BRAND & SPEC. ORIGINAL COUNTERY QTY.
1 CNC machine system SYNTEC 22TB Taiwan China 1
2 Servo motor/drive SYNTEC SMH bus motor Taiwan China 2
3 Spindle motor Built-in direct drive electric spindle Italy 1
4 Ball screw PMI（35） Taiwan China 2
5 Linear guide PMI（3210） Taiwan China 4
6 Spindle bearing NTN P4（3020/7018） Japan 5
7 Spindle structure Independent spindle with front three bearings and two after GONGTIE R&D 1
8 Ball screw supporting bearing Double supporting with pre-stretching structure GONGTIE R&D 1
9 Hollow hydraulic rotary cylinder Jiajian 852 Joint venture 1
10 Oil cooling system Xinfu oil cooler China 1
11 Hydraulic system Seven ocean SHF series Taiwan 1
12 Electric cabinet with heat exchanger Xinfu No. 5 Taiwan 1
13 Low voltage component Schneider France 1
14 Fixture High precious 8 inch hydraulic chuck Taiwan 1
15 Turret 15 station power liver tool turret GONGTIE R&D 1
16 Water pump Ruijia 15 meters CTS China
17 Hydraulic tailstock Interner hydraulic tailstock+MT4 Taiwan China 1
2. ADDED FACILITY：
1 Chip conveyor Backside China 1
2 High pressure water pump 45 meters CTS China 1

3. Automation device: Auto-loading/unloading system

No.KitBrand&original countryQuantity
   Mechanical core component 
1Beam kitGONGTIE1 set
2Beam linear guide-wayTaiwan PMI1 set
3Air cylinderJapan SMC1 set
4Rotary cylinderJapan SMC1 set
5CylinderJapan SMC1 set
6Sensor/Magnetic switchJapan SMC1 set
7Gear wheel/rack(slant gear）Germany Henryan1 set
8Work-stocker system(in tray/pallet)GONGTIE1 set
9Loading and unloading device (mechanical claws)GONGTIE1 set
10Rotating head deviceGONGTIE1 set
ELECTRICAL SYSTEM FOR GANTRY LOADER 
1Electric componentFrance schneider1 set
2Servo motor/driverSyntec ALL IN ONE1 set
3Controller systemSyntec ALL IN ONE1 set
4Gear REDUCERTaiwan1 set
5Man-machine interfaceSyntec1 set

After-Sales Service

  • After the equipment is installed in place, debug it in time.
  • Reply within 12 hours according to the customer's telephone and email questions.
  • During the warranty period (one year), the maintenance caused by non-human shall be borne by our company; After insurance, spare parts and repair are provided with a fee charged.

Contact Gongtie To Get Your Competitive Advantage

  • Get A Quote
  • Request For Catalog
  • Ask For Machine Details
  • Get Worry-free Solution

Contact Gongtie To Get Your Competitive Advantage

  • Get A Quote
  • Request For Catalog
  • Ask For Machine Details
  • Get Worry-free Solution
Scroll to Top

get in touch