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P3518 Cnc Turning Lathe Feeding From Front Spindle Automation Solution
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With permission from clients’, we are sharing you our full experience in bringing productivity processing to our clients .
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● Product Drawing No.: H20S-B275-40070-13
● Product material: Material: 45 steel
● Fixture: OP10 /OP20Using 4 “3 jaw hollow chuck
● Technical Memo:
1. Program setting tool life management (automatic alarm can reduce the amount of scrap and excessive damage of tool after the customer has booked the processing quantity).
2. The OP10 is equipped with a perforated ER16 dual power head and a side ER20 power head.
3. OP10 serial tool holder Customized one-piece tool holder.
● Processing accuracy requirements:
Strictly according to the drawing requirements (OP10 Preface):
● Equipment model: OP10 adopts P3518-simple feeding
1. Machine tool: Precision line rail flat bed row cutter electric spindle lathe P3518
2. Feeding method: vibrating plate simple feeding + cylinder conveyor belt feeding
● Diagram:
1. Precision wire rail flatbed cutter electric spindle lathe P3518- simple feeding overall diagram
Overall schematic side view:
- 1. Feed assembly
- 2. Vibrating plate loading assembly
- 3. Vibrating disc (without soundproof box)
- 4. Automatic sliding door
- 5. Glass window
| Serial number | Product name | Specification model | Unit | Quantity |
| 1 | Iron parts vibration plate | Vibration plate complete set Including plate surface, remote vibration, Chuangyouhu SDVC31-M controller, lack of material alarm, full material shutdown | Set | 1 |
| Direct vibration complete set Including direct vibration track, direct vibration, Chuangyouhu SDVC31-S controller | Set | 1 |
2. Schematic diagram of optical machine feeding:
- 1. Finished conveyor belt
- 2. Receiving cylinder assembly
3. Partial diagram: (for reference )
- 1. The conveyor belt design is the same, and the main shaft is simply blown
4. Partial diagram: (for reference )
Optical and mechanical diagram
- 1. Rotary cylinder
- 2. Motorized spindle
- 3. 4inch hydraulic chuck
- 4. Side ER20 power head
- 5. End ER20 power head
- 6. A one-piece cutter holder
- 7. Hydraulic power station
- 8. One-piece bed
● P3518 Parameters, configuration:
1. P3518 Main technical parameters of machine tools：
| Parameter main item | Unit | Parameter value |
| Max. swing dia.(over bed ) | mm | Φ360 |
| Max. cutting diameter | mm | 200 |
| Max. cutting length | mm | 180 |
| Spindle to tool holder plate center height | mm | 50 |
| Spindle center to ground height | mm | ≈ 1080 |
| X axis travel | mm | 320 |
| Z axis travel | mm | 180 |
| X axial motor power/torque | Kw/N | 1/3.2 |
| Z axial motor power/torque | Kw/N | 1/3.2 |
| Spindle end size | N/A | A2-5 |
| Hydraulic chuck specifications | inch | 4 |
| Spindle bore diameter | mm | 47 |
| Max. bar hole diameter (inside/outside) | mm | 35/25 |
| Servo spindle power | Kw | 5.5 |
| Rated spindle speed/Max spindle speed | r/min | 1500/6000 |
| Spindle rated torque/maximum torque | N | 36/90 |
| X/Z axis rapid traverse（GO） | m/min | 20 |
| Toolholder No. | pc | 5 |
| Tool shank size | mm | 16 |
| Boring toolholder ID | mm | ￠16 |
| X/Z axis repeatability | mm | 0.003 |
| Cooling tank capacity | L | ≈40 |
| Hydraulic tank capacity | L | 20 |
| Machine power at full load | KW | 12 |
| Dimension (L * W * H) | mm | 1520X1370X1928（without arm robot） |
| Total machine weight | Kg | ≈ 1350（without arm robot） |
2.P3518 Machine tool main component configuration list:
| No. | Name | Brand | From | Quantity |
| 1 | CNC system | Syntec 22TA | Taiwan China | 1 |
| 2 | Servo motor/drive | Syntec AM3 bus motor | Taiwan China | 2 |
| 3 | Spindle motor | GONGTIE R&D | 1 | |
| 4 | Guide way/ ballscrews | PMI/25 | Taiwan China | 2 |
| 5 | Linear guide | PMI/2508 | Taiwan China | 4 |
| 6 | Main shaft bearing | KOYO/（7015/7013） | Japan | 5 |
| 7 | Spindle structure |
Independent spindle with front three bearings and two after |
GONGTIE R&D | 1 |
| 8 | Screw support mode | Pre-stretched double braces | GONGTIE R&D | 1 |
| 9 | Hollow hydraulic rotary cylinder | ZH-536 | Joint stock | 1 |
| 10 | Hydraulic system |
Seven Ocean |
Taiwan China | 1 |
| 11 | Electric cabinet with heat exchanger | XINFU No.5 | China | 1 |
| 12 | Low-voltage electrical apparatus |
Schneider |
France | 1 |
| 13 | Collet chuck | 4 inch hydraulic chuck | China | 1 |
| 14 | Pump | RUIJIA (2 lift) | China | 1 |
| Additional items： | ||||
| 1 | Power head | Single ER20 side power head | gongtie | 1 |
| 2 | Power head | End ER16 dual power head | gongtie | 1 |
| 3 | automate | Simple feed | gongtie | 1 set |
| 4 | Chips conveyor | China | 1 | |
| 5 | High pressure water pump | 30/50/70Kg (Optional) | China | 1 |
| 6 | waterway | X valves X outlets | gongtie | 1 |
| 7 | Spindle back flush | gongtie | 1 | |
| 8 | Oil mist collector | centrifugal | China | 1 |
| 9 | Vibrating disc | China | 1 | |
After-Sales Service
- After the equipment is installed in place, debug it in time.
- Reply within 12 hours according to the customer's telephone and email questions.
- During the warranty period (one year), the maintenance caused by non-human shall be borne by our company; After insurance, spare parts and repair are provided with a fee charged.
● Device Model: OP20 adopts P3538-H2C6
1. Lathe: Precision line rail flat bed row cutter electric spindle lathe P3538
2. Feeding mode: vibrating plate fixed point take-up + single truss loading (with drawer box C6)
● Processing accuracy requirements:
strictly according to the drawing requirements
● Diagram:
1. Overall diagram of precision wire rail flat bed lathe P3538-H2C6
- 1. H2 Single truss
- 2. Drawer type bin
- 3. Vibrating plate loading
2. Local diagram
3. Local diagram2
4. Overall dimensions layout diagram
● P3538 Parameters, configuration：
1. P3538 Main technical parameters of machine tools：
| Technical Parameter | Unit | Parameter |
| Max swing diameter | mm | Φ360/Φ98 |
| Max cutting length | mm | 300 |
| Height from spindle central point to the floor | mm | ≈1070 |
| X axis travel(Max.) | mm | 320 |
| Z axis travel(Max.) | mm | 300 |
| Spindle structure | First three and then two independent spindle units | |
| Spindle end size | A2-5 | |
| Optional hydraulic sleeve chuck size | 36 | |
| Power Chuck Specifications (optional) | inch | 6 |
| Spindle bore diameter | mm | 48 |
| Spindle bore diameter | mm | 25（35） |
| Spindle speed range | r/min | 3700/6000 |
| Minimum movement | mm | 0.001 |
| X/Z axis rapid traverse (G0) | m/min | 20 |
| Tool shank size | mm | 16 |
| X/Z axis repeatability | mm | 0.003 |
| Tank capacity | L | 120 |
| Hydraulic tank capacity | L | 40 |
| Tank capacity | 1 | 12 |
| Dimension(L*W*H) | mm | 1795*1428*1700 |
| Gross machine weight | Kg | ≈1705 |
2. P3538 Machine tool main component configuration list：
| No. | Name | Brand | from | Quantity |
| 1 | CNC system | Syntec 22TA | Taiwan China | 1 |
| 2 | Servo motor/drive | Syntec AM3 | Taiwan China | 2 |
| 3 | Spindle motor | C36 Motorized spindle | GONGTIE R&D | 1 |
| 4 | Ball screw | PMI/25 | Taiwan China | 2 |
| 5 | Linear guide | PMI/2508 | Taiwan China | 4 |
| 6 | Main shaft bearing | KOYO/（7015/7013） | Japan | 5 |
| 7 | Spindle structure | Independent spindle with front three bearings and two after | GONGTIE R&D | 1 |
| 8 | Screw support mode | Pre-stretched double braces | GONGTIE R&D | 1 |
| 9 | Hollow hydraulic rotary cylinder | ZH536 | Joint stock | 1 |
| 10 | Hydraulic system | Seven ocean SHF series | Taiwan China | 1 |
| 11 | Electric cabinet with heat exchanger | China | 1 | |
| 12 | Low-voltage electrical apparatus | Schneider | France | 1 |
| 13 | Collets | 6 inch hydraulic chuck | Taiwan China | 1 |
| 14 | coolant bump | 4V-30 | China | 1 |
| 2.Optional item: | ||||
| 1 | chips conveyor | China | 1 | |
| 2 | High pressure water pump | 30/50/70Kg | China | 1 |
| 3 | waterway | X valves X outlets | gongtie | 1 |
| 4 | Spindle back flush | gongtie | 1 | |
| 5 | Oil mist collector | centrifugal | China | 1 |
3. Automation device: assembly line servo manipulator
| No. | Part name | Brand | quantity |
| Mechanical core component | |||
| 1 | Beam module | GONGTIE | 1 set |
| 2 | Cross rail | Taiwan intime | 1 set |
| 3 | Air claw | JAPAN SMC | 1 set |
| 4 | Rotary cylinder | JAPAN SMC | 1 set |
| 5 | Air cylinder | JAPAN SMC | 1 set |
| 6 | sensor | JAPAN SMC | 1 set |
| 7 | Storage system (Drawer code tray series) | GONGTIE | 1 set |
| 8 | Inlet and outlet device | GONGTIE | 1 set |
| 9 | Vibrating disc | GONGTIE | 1 set |
| 10 | Automation of single truss | GONGTIE | 1 set |
| Electrical system core components | |||
| 1 | Electrical component | Schneider of France | 1 set |
| 2 | Servo motors/systems | SYNTEC ALL IN ONE | 1 set |
| 3 | Control system | SYNTEC ALL IN ONE | 1 set |
| 4 | Reduction gear | Taiwan China | 1 set |
| 5 | Human-computer interfac | SYNTEC | 1 set |
After-Sales Service
- After the equipment is installed in place, debug it in time.
- Reply within 12 hours according to the customer's telephone and email questions.
- During the warranty period (one year), the maintenance caused by non-human shall be borne by our company; After insurance, spare parts and repair are provided with a fee charged.
Contact Gongtie To Get Your Competitive Advantage
- Get A Quote
- Request For Catalog
- Ask For Machine Details
- Get Worry-free Solution
Contact Gongtie To Get Your Competitive Advantage
- Get A Quote
- Request For Catalog
- Ask For Machine Details
- Get Worry-free Solution