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P3518 Front Feeding Technology Solution
A professional CNC lathe manufacturer is always prepared oneself well with solutions for clients !
With permission from clients’, we are sharing you our full experience in bringing productivity processing to our clients .
Please feel free to send your parts drawings and requirements, our team can make processing and automation schemes for you.
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● Customer: Ningbo Fullstar Shaft Industry Co., Ltd（The exact name is specified by the customer）
● Processed products: shaft with square hole（The exact name is specified by the customer）
● Product material: 40Cr（The exact name is specified by the customer）
● Work-piece fixture: Adopt the precision spring collet（Customer provide）
● Technology note:
① Program to set up the tool life management (After the customer has pre-set the machining quantity, it will automatically give an alarm, reducing the scrap rate of products and the excessive damage of tools).
② Install a pallet to blow water and a gantry loader to blow air.
③ Install a turning-around device (One machine completes first operation and two second operation of processing)
● Equipment types for procurement plan：P3618-B200Q
(1) Machine bed: Precision Linear Guideway Flat-bed Electric spindle Turret Tool Lathe P3618
(2) Automation: Shaft-type front feeding (equipped with an in-machine turning device)
● Schematic diagram:
(1) Precision Linear Guideway Flat-bed Electric spindle Turret Tool LatheP3618-B200Q overall Schematic Diagram 1：
(2) Precision Linear Guideway Flat-bed Electric spindle Turret Tool LatheP3618-B200Q overall Schematic Diagram 2：
(3) Schematic Diagram of Machine body Feeding：
- 1. unloading device
- 2. hydraulic rotary cylinder
- 3. electric spindle
- 4. turning device
- 5. The bed body and the box body are integrally cast (which greatly enhances the rigidity of the machine tool).
- 6. Material preparation device
- 7. Feeding device
- 8. Discharge pipe
- 9. stock storage tank
- 10. Finished product platform
● P3618 parameters,configuration ：
1. P3618 Main technical parameters of the machine tool：
| Main parameter items | Unit | Parameter values | |
| Process capacity | Max. Swing diameter | mm | 360 |
| Max.turning diameter | mm | 100 | |
| Max.turning length | mm | 100 | |
| Travel and speed power/torque | X axis travel | mm | 320 |
| Z axis travel | mm | 175 | |
| X axis motor power/torque | Kw/N | 1/3.2 | |
| Z axis motor power/torque | Kw/N | 1/3.2 | |
| Spindle | Spindle nose | N/A | A2-5 |
| Fixture specifications | inch | collet provided customer | |
| Spindle bore | mm | 56 | |
| Max. bar through – hole diameter | mm | ＜36 | |
| Spindle power | Kw | 8.5 | |
| Spindle Max. spindle speed | r/min | 6000 | |
| Spindle rated torque | N | 22 | |
| Tool post specification | Tool post type | gang tool post | |
| Tool shank size | mm | 16 | |
| Boring tool holder ID | mm | Φ20 | |
| Processing accuracy | X axis repeatability | mm | 0.003 |
| Z axis repeatability | mm | 0.003 | |
| X/Z axis rapid travels | m/min | 20 | |
| Capacity of Oil and Water | Capacity of the Cooling Water Tank | L | ≈65 |
| Capacity of the Hydraulic Oil Tank | L | ≈40 | |
| Machine volume | Machine full load power | Kw | ≈ 12 |
| Dimension(L*W*H) | mm | ≈ 1595*1428*1700 | |
| Total machine weight | Kg | ≈ 1500 | |
2. P3618List of Main Components Configuration of the Machine Tool：
| Number | Name | Brand/Model | Origin | Quantity |
| 1 | CNC system | SYNTEC bus system | China Taiwan | 1 |
| 2 | Servo motor/driver | SYNTEC multi in one SMH series | China Taiwan | 2 |
| 3 | Main motor | Electric spindle | GONGTIE | 1 |
| 4 | Ball screw | PMI | China Taiwan | 2 |
| 5 | Line guide | PMI | China Taiwan | 4 |
| 6 | Spindle structure | Front 3 and 2 back independent spindle | GONGTIE | 1 |
| 7 | Screw support mode | Pre-stretched double support | GONGTIE | 1 |
| 8 | Hollow hydraulic rotary cylinder | 536 | China | 1 |
| 9 | Hydraulic system | Xingyuan | China | 1 |
| 10 | Heat exchange electric | 5 number | China | 1 |
| 11 | Low pressure | Delixi | China | 1 |
| 12 | Fixture | Precision spring cylinder clamp provided by the customer | China | 1 |
| 13 | Pump | High – pressure water pump with a lift of 2 meters | China | |
| 2.Optional item： | ||||
| 1 | Consumer adapters | Customized according to customer clamp | China | 1 |
| 2 | ||||
3. Automation Device: Short shaft front feeding
| Mechanical components | |||
| Number | Component Name | Brand model | Quantity |
| 1 | Feeding module | GONGTIE | 1 set |
| 2 | Feed cylinder | SMC | 1 set |
| 3 | Feed cylinder | SMC | 1 set |
| 4 | Discharging System (Ejecting Material Cylinder) | SMC | 1 set |
| 5 | Material Storage Device (Material box) | GONGTIE | 1 set |
| 6 | Material Storage Device (Material Channel) | GONGTIE | 1 set |
| 7 | Finished material box discharge pipe | GONGTIE | 1 set |
| 8 | Turning Device | GONGTIE | 1 set |
| Electrical components | |||
| 1 | Electrical components | Schneider /Zhzengtai | 1 set |
After-Sales Service
- After the equipment is installed in place, debug it in time.
- Reply within 12 hours according to the customer's telephone and email questions.
- During the warranty period (one year), the maintenance caused by non-human shall be borne by our company; After insurance, spare parts and repair are provided with a fee charged.
Contact Gongtie To Get Your Competitive Advantage
- Get A Quote
- Request For Catalog
- Ask For Machine Details
- Get Worry-free Solution