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P3638 CNC turning machine with pallet stocking system automation turn-key solution
A professional CNC lathe manufacturer is always prepared oneself well with solutions for clients !
With permission from clients’, we are sharing you our full experience in bringing productivity processing to our clients .
Please feel free to send your parts drawings and requirements ,our team can make processing and automation schemes for you.
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● Processed product: Automotive air conditioning compressor swing gear, fixed gear
● Product material：20CrMnTi
● Fixture: precision 6-inch four-jaw hydraulic chuck
● Technical notes
①Tool life management (automatic alarm after the customer predetermined the number of processing, reduce the amount of scrap products and excessive damage to the tool)
②An water outlet plate and an air outlet plate are arranged on the tool holder plate
● Processing accuracy requirements: Strictly according to the drawing requirements
1. Schematic diagram of swing gear clamping turning
External clamp clamping mode
| Process | Cutter | Machining speed | Working feed mm/t | Processing time(S) | |
| Cart cup |
T1 hole boring cutter | 1800 | 0.07 | ≈7.0 s | ≈ 0.5 s |
| Back chamfer |  T2 chamfering tool | 1800 | 0.1 | ≈2.0 s | ≈ 0.5 s |
| Processing time | ≈10.0s | ||||
| Loading and unloading time of palletizing servo manipulator | ≈8.0s | ||||
| Blowing time (cleaning fixture) | ≈2.0s | ||||
| Total time | ≈20.0s | ||||
| Since there is no actual sample processing, the time simulated by the system may fluctuate by 10% with the time processing time | |||||
2.Fixed gear clamping turning diagram
External clamp clamping mode
| Process | Cutter | Machining speed | Working feedmm/t | Processing time(S) | |
| Cart cup |  T1 hole boring cutter | 1800 | 0.07 | ≈7.0 s | ≈ 0.5 s |
| Processing time | ≈7.5s | ||||
| Loading and unloading time of palletizing servo manipulator | ≈8.0s | ||||
| Blowing time (cleaning fixture) | ≈2.0s | ||||
| Total time | ≈17.5s | ||||
| Since there is no actual sample processing, the time simulated by the system may fluctuate by 10% with the time processing time | |||||
● Recommended device type: P3638-PN
（1）Precision line rail flat bed lathe P3538
（2）Feeding mode: Drawer silo servo manipulator
● Diagrammatic drawing:
（1）Precision line rail flat bed lathe P3538-PN overall schematic diagram
（2）Optical machine feeding diagram
- 1. Hydraulic return cylinder
- 2. Precision 6 inch hydraulic chuck
- 3. Tool horizontal structure
- 4. Imported linear rail
- 5. Precision rack and pinion
- 6. Mechanical arm (in and out)
- 7. Rotary cylinder
- 8. Lifting equipment
- 9. Portable drawer trolley
- 10. Hydraulic pressure station
- 11. Box and bed integral casting (greatly enhance the rigidity of the machine)
（3）Schematic diagram of manipulator claw
（4）Palletizing tray diagram:
● Parameters, configuration:
1.P3638 Main technical parameters of machine tools
| Parameter main item | unit | Parameter |
| Max.swing diameter over bed | mm | Φ360 |
| Turning diameter on base of cutter plate | mm | Φ98 |
| Max.turning length | mm | 300 |
| Spindle center to ground height | mm | ≈1070 |
| X axis travel(Max.) | mm | 320 |
| z axis travel(Max.) | mm | 380 |
| Spindle structure | 3+2, spindle whole set unit | |
| Spindle nose | A2-5 | |
| Optional hydraulic sleeve chuck size | 36 | |
| Power Chuck Specifications (optional) | inch | 6 |
| Spindle bore diameter | mm | 48 |
| Maximum diameter of rod through hole in drawing tube | mm | 26（35） |
| Range of spindle speed | r/min | 0-5000 |
| Synchronous permanent magnet electric spindle | Kw | 11.7 |
| Minimum movement | mm | 0.001 |
| X/Z fast forward speed | m/min | 20 |
| Tool shank size | mm | 16 |
| x/z axis repeatability | mm | 0.002 |
| Total machine power | KW | 8 |
| Dimension | mm | 2610*2738*2534(Inc. gripper ) |
| Total machine weight | Kg | ≈3500 (Inc.gripper) |
2.P3638 Main machine tool component list
| NO. | name | Brand/Model | from | quantity |
| 1 | CNC control system | SYNTEC 22TA CNC system | Taiwan China | 1 |
| 2 | Servo motor/drive | SYNTEC drive AM5/ motor | Japan | 2 |
| 3 | Synchronous permanent magnet electric spindle | 11.7KW Physis Synchronous motorized spindle | China | 1 |
| 4 | Ball screw/linear guide | PMI | Taiwan China | 2,4 |
| 5 | Spindle bearing | NTN P4 | Japan | 5 |
| 6 | Spindle structure | 3+2, spindle whole set unit | GONGTIE R&D | 1 |
| 7 | Screw support mode | Pre-stretched double braces | GONGTIE R&D | 1 |
| 8 | Hollow rotary cylinder | JIAHE | Taiwan China | 1 |
| 9 | Hydraulic system | Seven ocean | Shanghai | 1 |
| 10 | Electric cabinet with heat exchanger | No.5 | Taiwan China | 1 |
| 11 | Low-voltage apparatus | Schneider | France | 1 |
| 12 | Fixture | Precision spring chuck | Shanghai | 1 |
| 13 | Tool selection system | 16 square row cutter | GONGTIE R&D | 5 |
| 14 | Pump | high pressure | taiwan | 1 |
| 2.Additional items | ||||
| 1 | Fixture | Precision 6 “four jaw hydraulic chuck | Taiwan China | 1 |
| 2 | Diamond pen holder | Customization | GONGTIE | 1 |
| 3 | Grinding bottom plate | Customization | GONGTIE | 1 |
| 4 | Grinding head housing | Customization | GONGTIE | 1 |
3.Automation device: palletizing servo manipulator
| NO | Part name | Brand | quantity |
| Mechanical core component | |||
| 1 | Beam module | GONGTIE | 1 set |
| 2 | Cross rail | PMI | 1 set |
| 3 | Air claw | SMC Japan | 1 set |
| 4 | rotary cylinder | SMC Japan | 1 set |
| 5 | cylinder | SMC Japan | 1 set |
| 6 | cylinder | SMC Japan | 1 set |
| 7 | Rack and pinion | WMH herion | 1 set |
| 8 | Storage system (drawer trolley series) | China | 1 set |
| 9 | Inlet and outlet device | GONGTIE | 1 set |
| Electrical system core components | |||
| 1 | Automatic electric element | Schneider of France | 1 set |
| 2 | Servo drive/drive | SYNTEC | 1 set |
| 3 | Control system | SYNTEC | 1 set |
| 4 | Reduction gears | Taiwan China | 1 set |
| 5 | Human-computer interface | SYNTEC | 1 set |
● After-sales service ：
1. After the equipment is installed in place, debug it in time.
2. According to the customer telephone fax reflected the question, within 1 hour to reply.
3. On-site service and maintenance, 24 hours in place in the city, 48 hours in the province (including Jiangsu, Zhejiang and Shanghai), other areas
It depends.
4. During the warranty period (one year), the maintenance caused by non-human shall be borne by our company; After insurance, pay to provide matching Parts and maintenance
● Random delivery project
| Distribution project | Quantity. |
| Operating manual | 1 set |
| Machine tool warranty card | 1 set |
| Electrical specification | 1 set |
| Machine tool inspection certificate | 1 set |
| CNC control system specification | 1 set |
| Common tools | 1 set |
● Delivery date: 45 working days after signing the contract
● The program is valid for 7 days
After-Sales Service
- After the equipment is installed in place, debug it in time.
- Reply within 12 hours according to the customer's telephone and email questions.
- During the warranty period (one year), the maintenance caused by non-human shall be borne by our company; After insurance, spare parts and repair are provided with a fee charged.
Contact Gongtie To Get Your Competitive Advantage
- Get A Quote
- Request For Catalog
- Ask For Machine Details
- Get Worry-free Solution
Contact Gongtie To Get Your Competitive Advantage
- Get A Quote
- Request For Catalog
- Ask For Machine Details
- Get Worry-free Solution