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P3638-H2C2 Technical Solutions
A professional CNC lathe manufacturer is always prepared oneself well with solutions for clients !
With permission from clients’, we are sharing you our full experience in bringing productivity processing to our clients .
Please feel free to send your parts drawings and requirements, our team can make processing and automation schemes for you.
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● Processed products：rear cover（The name is specified）
● Product material：aluminum（The name is specified）
● Work tool and fixture：Equipped with precision three-jaw chuck or custom fixture
● The technique remarks：
(1) Program set tool life management (automatic alarm can reduce the amount of scrap and excessive damage of tool after the customer has booked the processing quantity).
(2) Equipped with air blowing on the board and spindle after water
● Purchased type of equipment：P3638-H2C2(double layer code plate + vibration plate + online detection real-time tool compensation)
Lathe：Precision linear guide-way flat bed machine spindle lathe P3638-H2C2(Double layer code pallet)
● Diagram：
- Overall diagram：（only for reference）
- 1. Custom elongated truss automation components
- 2. Vibration plate copper jacket feeding
- 3. Double-layer code disk 4 code disks
- 4. Check device
2. Machine body feeding diagram：
- 1. Rotary oil cylinder
- 2. Mechanical spindle
- 3. Three jaw chuck
- 4. Chip conveyor
- 5. Custom lengthening single machine automation
- 6. Vibrating disk group
- 7. Hydraulic station
- 8. Integral bed integratef
- 9. Double-layer code disk 4 code disks
- 10. Check device
3. Stock tray diagram：
Note: (With 187 rear cover parts as the simulation object, about 5.2Kg of a single code tray plus parts, theoretical simulation value)
Robot hand diagram
4. Dimensional layout diagram：
- P3638 Main technical parameters of machine tools
| Main parameter | Unit | Parameter value |
| Max. swing diameter (over bed) | mm | Φ360/Φ98 |
| Max. Turning length | mm | 300 |
| Spindle center height to ground | mm | ≈1070 |
| X1 axis travel (Max.) | mm | 320 |
| Z1 axis travel (Max.) | mm | 400 |
| Spindle structure | Independent spindle with front three bearings and two after | |
| Spindle nose | A2-5 | |
| Optional hydraulic sleeve chuck size | 36 | |
| Hydraulic chuck specification（optional） | inch | 6 |
| Spindle bore | mm | 48 |
| Max. Bar through hole | mm | 25（35） |
| Spindle speed | r/min | 5000 |
| Minimum movement | mm | 0.001 |
| X/Z axis rapid speed | m/min | 20 |
| Tool shank size | mm | 16（optional 20） |
| X/Z axis repeatability | mm | 0.003 |
| Water tank capacity | L | ≈120 |
| Hydraulic oil tank capacity | L | 40 |
| Machine full load power | Kw | 12 |
| Overall size(L*W*H) | mm | 1800*1450*1700 （no including robot hand） |
| Total machine weight | Kg | ≈1700（no including robot hand） |
2.P3638 Machine main component configuration list
| No. | ITEM | COMPONENT BRAND & SPEC. | ORIGINAL COUNTERY | QTY. |
| 1 | CNC machine system | SYNTEC 7TA bus system | Taiwan | 1 |
| 2 | Servo motor/drive | SYNTEC AM3 bus motor | Taiwan | 2 |
| 3 | Spindle motor | Mechanical spindle | GONGTIE R&D | 1 |
| 4 | Ball screw | PMI/25 | Taiwan | 2 |
| 5 | Linear guide | PMI/2508 | Taiwan | 4 |
| 6 | Spindle bearing | （7015/7013） | Japan | 5 |
| 7 | Spindle structure | Independent spindle with front three bearings and two after | GONGTIE R&D | 1 |
| 8 | Ball screw supporting bearing | Double supporting with pre-stretching structure | GONGTIE R&D | 1 |
| 9 | Hollow hydraulic rotary cylinder | ZH536 | Joint venture | 1 |
| 10 | Hydraulic system | Seven ocean SHF series | Taiwan | 1 |
| 11 | Heat exchanger | China | 1 | |
| 12 | Low voltage component | Schneider | France | 1 |
| 13 | Fixture | 36 precision spring chuck | GONGTIE R&D | 1 |
| 14 | Water pump | Rukar（2M lifting） | China | 1 |
| 2.ADD FACILITY：（expense is not included) | ||||
| 1 | Chip conveyor | Including chip removal car | China | 1 set |
| 2 | Vibrating disk group | Vibrating disk + copper sleeve positioning platform | GONGTIE R&D | 1 set |
| 3 | Copper sleeve pressure detection | China | 1 | |
| 4 | Real-time detection of tool compensation devices | Custom | China | 1 set |
| 5 | Tool compensation device | China | 1 set | |
| 6 | Product error prevention device | Custom | GONGTIE R&D | 1 set |
3. Automation device: palletizing servo robot hand
| No. | Kit | Brand&original country | QTY |
| Mechanical core component | |||
| 1 | Beam kit | GONGTIE | 1 set |
| 2 | Beam linear guide-way | Taiwan PMI | 1 set |
| 3 | Gas claw | Japan SMC | 1 set |
| 4 | Rotary cylinder | Japan SMC | 1 set |
| 5 | Cylinder | Japan SMC | 1 set |
| 6 | Sensor | Japan SMC | 1 set |
| 7 | Gear wheel/rack(slant gear） | Germany Henryan | 1 set |
| 8 | Work-stocker system(in tray/pallet) (12-station ) | GONGTIE | 1 set |
| 9 | Loading and unloading device (robot hand claws) | GONGTIE | 1 set |
| Electrical system core component | |||
| 1 | Electric component | FRANCH SCHNEIDER | 1 set |
| 2 | Servo motors/systems | SYNTEC ALL IN ONE | 1 set |
| 3 | CNC system | SYNTEC ALL IN ONE | 1 set |
| 4 | Reduction gear | TAIWAN | 1 set |
| 5 | Man-machine interface | SYNTEC ALL IN ONE | 1 set |
After-Sales Service
- After the equipment is installed in place, debug it in time.
- Reply within 12 hours according to the customer's telephone and email questions.
- During the warranty period (one year), the maintenance caused by non-human shall be borne by our company; After insurance, spare parts and repair are provided with a fee charged.
Contact Gongtie To Get Your Competitive Advantage
- Get A Quote
- Request For Catalog
- Ask For Machine Details
- Get Worry-free Solution