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Qingdao Houcheng X4540-H3 two-in-one technical solution
A professional CNC lathe manufacturer is always prepared oneself well with solutions for clients !
With permission from clients’, we are sharing you our full experience in bringing productivity processing to our clients .
Please feel free to send your parts drawings and requirements, our team can make processing and automation schemes for you.
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●Processed products：roller (The exact name is specified by the customer）
●Product material：40Cr(The exact name is specified by the customer)
●Work tool and fixture：
OP10 adopts precision 6-inch hydraulic three jaw chuck (external clamp)
OP20 Adopting precision 6-inch hydraulic three jaw chuck (internal support)
●The technique remarks：
①Program to set up the tool life management (After the customer has pre-set the machining quantity, it will automatically give an alarm, reducing the scrap rate of products and the excessive damage of tools).
②Install a pallet to blow water and a gantry loader to blow air.
●Processing accuracy requirements: As required by the drawing
1.OP10 Schematic diagram of clamping processing
①Hydraulic Clamping with Internal and External Gripping
②The red area is the machining zone.
| Process OP10 | Tools（T） | Speed（r/min） | Feeding（mm/r） | Processing time (S) | Rapid Tool Change with Fast Movement (S) |
| Turning and chamfering the end face |  T1 Tool shank size |
1800 | 0.1 | ≈6.5s | ≈1.0s |
| Boring |  T2 Boring tool |
1800 | 0.07 | ≈18.0s | ≈1.0s |
| OP10 processing time | ≈26.5s | ||||
| Automated loading and unloading time | ≈10.0s | ||||
| Blowing time( Fixture cleaning) | ≈2.0s | ||||
| OP10 Total time | ≈36.5s | ||||
| Note:The above calculations are based on theoretical simulations and the material and blank allowance of the product, so there may be a fluctuation of up to 15%. | |||||
2.OP20 Schematic diagram of clamping processing
①Hydraulic Clampingwith Internal and External Gripping
②The red area is the processing area
| Process OP20 | Tools（T） | Speed （r/min） | Feeding（mm/r） | Processing time(S) | Rapid Tool Change with Fast Movement(S) |
| Face Turning 、Chamfering During OD Turning (coarse) | T1 External Turning Tool |
1800 | 0.12 | ≈13.5s | ≈1.0s |
| Face Turning 、Chamfering During OD Turning(precision) |  T2 External Turning Too |
2200 | 0.09 | ≈16.5s | ≈1.0s |
| Internal Chamfer | T3 Boring tool |
1800 | 0.07 | ≈2.0s | ≈1.0s |
| OP20 processing time | ≈35.0s | ||||
| Automatic loading and unloading time | ≈10.0s | ||||
| Blowing time( Fixture cleaning) | ≈2.0s | ||||
| OP20 Total time | ≈47.0s | ||||
| Daily production capacity (calculated over 24 hours): 1,838 pieces/ set. | |||||
| Note: The above are all calculated through theoretical simulation based on the material of the product and the blank allowance. Therefore, there may be a fluctuation of about 15%. | |||||
●The types of equipment for procurement in the plan : X4540-H3 Two machines linked
（1） Machine bed: Precision Linear Guide Rail Slant Bed Gang Tool Electric Spindle Lathe X4540
（2） Feeding method: servo gantry robot+chain convey machine for flange parts+On-line Stainless Steel Conveyor Chain+Finished product convey belt
●Diagram:
（1）Fully Automatic Precision Linear Guideway Slant Bed Gang Tool Electric Spindle Lathe X4540-H3 Two machines linked overall schematic diagram
- 1.OP10 machine bed
- 2.Reversing Device
- 3.OP20 machine bed
- 4.loading Rotary stocking with 12 stations
- 5.On-line Conveying Mechanism
- 6.Finished Product Conveyor Belt of Loading Mechanism
(2)Machine body feeding schematic diagram
- 1.Precision gear rack
- 2.Imported Linear Guideway
- 3.Gantry robot （Feeding Pawl and Retracting Pawl ）
- 4.Hydraulic Cylinder
-
5.Synchronous electric spindle
①.High rotation speed→ High efficiency
②.Fast acceleration and deceleration→ High efficiency
③.Large torque→ Good rigidity
④.Low vibration→Good surface finish
⑤.Accurate positioning→Excellent turning and milling performance -
6.①.Precision Spring Collet
②.Precision Hydraulic Chuck - 7.Gang Tool Post
- 8.Oil cooler
- 9.Hydraulic station
- 10.Machine body and integral casting (greatly enhancing the rigidity of the machine tool)
(3)Schematic diagram of gantry robot hand
OP10 Gantry robot hand diagram
- 1.Rotary cylinder
- 2.Feed shrapnel
- 3.Raw blank
- 4.Customized Claw Plate
- 5.Advancing Air Claw
- 6.Retracting Air Claw
- 7.Customized Claw Plate
OP20 Gantry robot hand diagram
- 1.Rotary cylinder
- 2.Semi-finished
- 3.Feeding Spring Plate
- 4.Customized Claw Plate
- 5.Advancing Air Claw
- 6.Retracting Air Claw
- 7.Customized Claw Plate
- 8.Finished product
(4)Schematic Diagram of the Reversing Device
(5)On-line Conveyor Belt Schematic diagram:
- 1.Detection sensor
- 2.Positioning rod
- 3.Ejector Pin
- 4.Adjustable Size Disc
- 5.Material Drag Tray
- 6.Detection sensor
- 7.Loading Rotary stocking with 12 stations
(6)Schematic diagram of online layout dimensions
-
1.On-line Conveyor Chain Mechanism
①.Belt model
②.Stainless Steel Plate
(7)Schematic Diagram of the Turning Device
(8)Schematic diagram of online layout dimensions
●Technical parameter,configuration list:
1．X4540 Main technical parameters of machine bed
| Main parameter items | Unit | Parameter value |
| Max. Swing diameter | mm | 600 |
| Max.turning diameter | mm | 320 |
| Max.turning length | mm | 400 |
| The height from the spindle to the center of the tool holder plate | mm | 88 |
| Spindle center to ground height | mm | ≈ 1120 |
| X axis travel | mm | 420 |
| Z axis travel | mm | 435 |
| X axis motor power/torque | Kw/N | 1.7/8.34 |
| Z axis motor power/torque | Kw/N | 1.7/8.34 |
| Spindle nose | N/A | A2-5 |
| Hydraulic clamp specifications | collet | 45 |
| Spindle bore | mm | 56 |
| Max.diameter of through hole for bar stock | mm | 45/35 |
| Spindle power | Kw | 11.7 |
| Spindle Max.spindle speed | r/min | 2000/5000 |
| Spindle rated torque | N | 56/112 |
| Tool holder No. | pcs | 5 |
| Tool shank size | mm | 20 |
| Boring tool holder ID | mm | ￠25 |
| X/Z axis repeatability | mm | 0.005 |
| Capacity of the Cooling Water Tank | L | ≈ 84 |
| Hydraulic oil tank capacity | L | 40 |
| Machine full load power | KW | ≈ 18 |
| Dimension(L*W*H) | mm | 2025*1650*2000 |
| Total machine weight | Kg | ≈2900 |
2.X4540:List of Main Components Configuration of the Machine Tool
| No. | Name | Brand/Model | Origin | Quantity |
| 1 | CNC system | SYNTEC 22TA bus system | China Taiwan | 1 |
| 2 | Servo motor/driver | SYNTEC all-in-one SMH series | China Taiwan | 2 |
| 3 | Main motor | Feishi C52 synchronous electric spindle | Italy | 1 |
| 4 | Ball screw/ line guide | PMI | China Taiwan | 2，4 |
| 5 | Spindle bearing | NTN -P4 | Japan | 5 |
| 6 | Spindle structure | Front 3 and 2 back independent spindle | GONGTIE | 1 |
| 7 | Screw support mode | Pre stretched double support | GONGTIE | 1 |
| 8 | Hollow hydraulic | 646 | China | 1 |
| 9 | Hydraulic system | Seven-ocean | China Taiwan | 1 |
| 10 | Heat exchange electric | 5 | China | 1 |
| 11 | Low pressure | Schneider | France | 1 |
| 12 | Tool post | 20 Square (25 Square) Gang Tool Post | GONGTIE | 5 |
| 13 | Pump | 15M lifting | China | 1 |
| 14 | Fixture | Precision Model 45 Spring Collet | China | 1 |
| 2 、Optional item: | ||||
| 1 | Chips conveyor | Rear-mounted | China | 1 |
| 2 | Fixture | Precision 6-inch 3-jaw hydraulic chuck | China Taiwan | 1 |
| 3 | High-pressure Water Pump | 45 M lifting | China | 1 |
3. Automated device:Stocking servo gantry robot
| No. | Component name | Brand model | Quantity |
| Core components of the machine | |||
| 1 | Crossbeam Module | GONGTIE | 1 set |
| 2 | Crossbeam Slide Rail | PMI | 1 set |
| 3 | Pneumatic Gripper | Japan SMC | 1 set |
| 4 | Rotary Pneumatic Cylinder | Japan SMC | 1 set |
| 5 | Pneumatic Cylinder | Japan SMC | 1 set |
| 6 | Sensor | Japan SMC | 1 set |
| 7 | Rack and Pinion | WMH Herion | 1 set |
| 8 | Material Storage System（Rotary stocking with 12 stations） | GONGTIE | 1 set |
| 9 | Loading and Unloading Device (Mechanical Claw) | GONGTIE | 1 set |
| 10 | On-line Stainless Steel Conveyor Chain | GONGTIE | 1 set |
| 11 | Turnover Device | GONGTIE | 1 set |
| 12 | Finished Product Conveyor Belt | GONGTIE | 1 set |
| Core components of electrical system | |||
| 1 | Electrical components | Schneider (France) | 1 set |
| 2 | Servo motor/system | SYNTEC ALL IN ONE | 1 set |
| 3 | Control system | SYNTEC ALL IN ONE | 1 set |
| 4 | Reducer | China Taiwan | 1 set |
| 5 | Human-Machine Interface | SYNTEC ALL IN ONE | 1 set |
After-Sales Service
- After the equipment is installed in place, debug it in time.
- Reply within 12 hours according to the customer's telephone and email questions.
- During the warranty period (one year), the maintenance caused by non-human shall be borne by our company; After insurance, spare parts and repair are provided with a fee charged.
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- Request For Catalog
- Ask For Machine Details
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