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RILANA PLS Technology Solution
A professional CNC lathe manufacturer is always prepared oneself well with solutions for clients !
With permission from clients’, we are sharing you our full experience in bringing productivity processing to our clients .
Please feel free to send your parts drawings and requirements, our team can make processing and automation schemes for you.
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● Customer： XXX（The name is specified）
● Processed products：joint（The name is specified）
● Product material：aluminium alloy（The name is specified）
- OP10 machining process fixtures are collet and spring collet
Note:
Gray is the collet, purple is the spring collet, yellow is the area where the spring collet holds the raw parts bar material, and red is the area where the finishing is completed
OP10 processing display
| Process OP10 | Tools （T） | Process speed（r/min） | Traverse （mm/r） | Cycle time(S) | Changing Over time(S) |
| Thick precision milling chamfer，OD | 
T1OD knife |
3000 | 0.12 | ≈10s | ≈1.5s |
| Punching（φ28） | 
T2U Drill |
3000 | 0.12 | ≈4s | ≈1.5s |
| Thick and precision boring | 
T3 boring knife |
3000 | 0.1 | ≈10s | ≈1.5s |
| Hole boring | 
T3 OD grooving |
3000 | 0.05 | ≈3.5s | ≈1.5s |
| Groove knife | 
T4 grooving knife |
2500 | 0.08 | ≈5 | ≈1.5s |
| Processing time | ≈40s | ||||
| Long bar loading and unloading time | ≈4.5s | ||||
| Blowing time (cleaning fixture) | ≈0.0 | ||||
| Total time | `≈44.5s | ||||
| Remarks: due to no sampling, theoretically the processing time will have around 10% deviation. | |||||
2. OP20 machining process fixture are collet and spring collet
Note:
Gray is the collet, purple is the spring collet, red is the spring collet holding area, green is the finishing area
OP20 processing display
| Process OP10 | Tools （T） | Process speed（r/min） | Traverse （mm/r） | Cycle time(S) | Changing Over time(S) |
| End face, chamfer | 
T1 OD knife |
3000 | 0.08 | ≈7s | ≈1.5s |
| Punching（φ28） | 
T2 Drill |
3000 | 0.12 | ≈3 | ≈1.5s |
| Boring | 
T3 boring knife |
3000 | 0.1 | ≈7 | ≈1.5s |
| Grooving | 
T3 OD groove knife |
2500 | 0.08 | ≈4 | ≈1.5s |
| Processing time | ≈27s | ||||
| Long bar loading and unloading time | ≈0.0 | ||||
| Blowing time (cleaning fixture) | ≈2.0s | ||||
| Total time | `≈29s | ||||
| Remarks: due to no sampling, theoretically the processing time will have around 10% deviation. | |||||
● Purchased type of equipment：SL0636
（1）Precision linear guide-way CNC lathe with slant bed SL0636 sketch
● Machine body sketch
- 1. The red chuck can also be changed to a collet
- 2. The red chuck can also be changed to a collet
● Long rod oil bar feeder
● Swing robot hand feeder conveyor belt
● SL0636 technical specification
| Main parameter | SL0636 | |
| Capability | Max.swing dia（ mm） | φ500 |
| Max.turning diameter on a skateboard（ mm） | φ160 | |
| Max. turning dia.（ mm） | φ360(disc) | |
| Max.distance between two chucks（ mm） | 700 | |
| Maximum processing length with 6 “chuck（ mm） | 125（single-track） | |
| Stroke | X1/X2 axis (diameter stroke mm) | 1000/ 1000 |
| Z1/Z2 axis (stroke mm) | 350/350 | |
| Z3 axis (Subspindle ) Maximum moving distance (mm) | / | |
| Feed | Controlling Axis | 6Axis(X1+X2+Z1+Z2+C1+C2) |
| X1/X2 ball screw | 3210-C3 | |
| X1/X2 axis motor torque (N · m) | AM8 | |
| Z1/Z2 ball screw | 3210-C3 | |
| Recommended Z1/Z2 axis motor torque (N · m) | AM11 | |
| Body | Bed and horizontal inclination | 45° integral casting bed |
| Electrical Spindle | Maximum speed (rpm) | 50-5000 |
| Diameter of spindle and subspindle through holes (mm) | φ56 | |
| Spindle nose | A2-5 | |
| Electric spindle Power (kW) | 13.4 | |
| Optional | Type 0640 / Type L46 | |
● Standard configuration
| No. | Item | Brand/Model | From | Qty |
| 1 | Machine body | Horizontal slant bed HT300 casted iron | China | 1 |
| 2 | CNC system | SYNTEC 22TB | Taiwan | 1 |
| 3 | Spindle | 13.4kw electric spindle | China | 1 |
| 4 | Subspindle | 13.4kw electric spindle | China | 1 |
| 5 | X/Z screw | PMI C3 ball screw | Taiwan | 1 |
| 6 | X/Z axis Guide way | PMI 35 p roller guide way | Taiwan | 4 |
| 7 | Chuck | Hydraulic hollow chuck with 3 jaws,6/8 inch optional | Taiwan | 1 |
| 8 | Live tools (optional) | One head/ two heads on radical/axial W/O Y axis | China | 1 |
| 9 | Hydraulic System | Seven Ocean 40L capacity | Taiwan | 1 |
| 10 | Lubrication System | Ishan 2L capacity | Taiwan | 1 |
| 11 | Cooling system | 2V-60 Luikar 30m lifting | China | 1 |
| 12 | Water tank | 120L water tank | China | 1 |
| 13 | Low pressure electrics | Schneider | France | 1 |
| 14 | Lights | Working light and warning light | China | 2 |
| 15 | Inner fence | Stainless steel full closed inner fence | China | 1 |
| 16 | Machine cover | Full closed machine cover | China | 1 |
| 17 | Tool box | Machine tools kit in box | China | 1 |
After-Sales Service
- After the equipment is installed in place, debug it in time.
- Reply within 12 hours according to the customer's telephone and email questions.
- During the warranty period (one year), the maintenance caused by non-human shall be borne by our company; After insurance, spare parts and repair are provided with a fee charged.
Contact Gongtie To Get Your Competitive Advantage
- Get A Quote
- Request For Catalog
- Ask For Machine Details
- Get Worry-free Solution