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Suzhou Baoqiang P3638 PM4632 Single Machine Automation Technology Solution
A professional CNC lathe manufacturer is always prepared oneself well with solutions for clients !
With permission from clients’, we are sharing you our full experience in bringing productivity processing to our clients .
Please feel free to send your parts drawings and requirements, our team can make processing and automation schemes for you.
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Plan
1 、Customer： /（The accurate name is specified by the customer）
2 、Processed products ：Part Number 1368046（The accurate name is specified by the customer）
3 、Product material： Red copper（The accurate name is specified by the customer)
4 、Product schematic diagram:：
5 、 Fixture : OP10 and OP20 adopt precision rear-pull type 46 collets (external clamping)
6 、Technology note：
①Program to set up the tool life management (After the customer has pre-set the machining quantity, it will automatically give an alarm, reducing the scrap rate of products and the excessive damage of tools
②OP10/OP20 Installing a positioning device to ensure even milling of the product surface (with small blank allowance) ③Install high-pressure water pump（70KG）④Chip conveyor
7 、Processing accuracy requirements: strictly follow the drawing requirements
- Processing drawing input
7.1 Equipment type for scheme procurement ：
OP10 P3638- H2C1 Whole machine schematic diagram：
1. External hydraulic clamping square 2. The red area is the processing area
Process OP10 | Tool（T） | Processing speed（r/min） | Processing feed（mm/r） | Processing time (S) | Rapid traverse tool change |
Facing, Rough Turning of Outer Diameter |
| 2400 | 0.1 | ≈17.5s | ≈1.5s |
Hole Enlargement |
| 1500 | 0.06 | ≈7.0s | ≈1.5s |
Boring |
| 2000 | 0.04 | ≈9.5s | ≈1.5s |
Internal Grooving |
| 1200 | 0.03 | ≈11.5s | ≈1.5s |
Finish Turning of Outer Diameter |
| 2800 | 0.05 | ≈25.5s | ≈1.5s |
Grooving |
| 1600 | 0.04 | ≈15.0s | ≈1.5s |
OP10 Processing time (excluding automation) | ≈96.0s | ||||
Note: The above calculations are based on theoretical simulations, taking into account the material of the product, the linear velocity of the tool model, and the blank allowance. Therefore, there may be a 15% discrepancy Floating up and down. | |||||
T1 External Turning Tool
T2 Flat-End Mill
T3 Boring tool
T4 Grooving Tool
T1 External Turning Tool
T5 Grooving ToolTechnical parameters and configuration list：
1．P3638 Main technical parameters of machine bed：
Main parameter items | Unit | Value | |
Process capacity | Max. Swing diameter | mm | 360 |
Max.turning diameter | mm | 100 | |
Max.turning length | mm | 100 | |
Travel and speed power/torque | X axis travel | mm | 320 |
Z axis travel | mm | 415 | |
X axis motor power/torque | Kw/N | 1/3.2 | |
Z axis motor power/torque | Kw/N | 1/3.2 | |
Spindle | Spindle nose | N/A | A2-5 |
Hydraulic chuck | 寸 | 36 collet | |
Spindle bore | mm | 56 | |
Max.diameter of through hole for bar stock | mm | <36 | |
Spindle power | Kw | 8.5 | |
Spindle Max.spindle speed | r/min | 6000 | |
Spindle rated torque | N | 22 | |
Tool post specification | Cutting tool mode | Row tool holder | |
Tool shank size | mm | 16 | |
Bore seat inner hole | mm | Φ20 | |
Processing accuracy | X axis repeatability | mm | 0.003 |
Z axis repeatability | mm | 0.003 | |
axis rapid travels | m/min | 20 | |
Capacity of Oil and Water | Cooling water tank capacity | L | ≈65 |
Hydraulic oil tank capacity | L | ≈40 | |
Volume of the Machine | Machine full load power | Kw | ≈ 12 |
Dimension(L*W*H) | mm | ≈ 1795*1428*1700 | |
Total machine weight | Kg | ≈ 1700 | |
2．P3638 List of Main Components Configuration of the Machine Tool：
NO. | Name | Brand/Model | Origin | Quantity |
1 | CNC system | SYNTEC 22TA Bus system | China Taiwan | 1 |
2 | Servo motor/driver | SYNTEC all in one SMH series | China Taiwan | 2 |
3 | Motor | 8.5KW Permanent magnet synchronous electric spindle | Italian joint venture | 1 |
4 | Ball screw | PMI | China Taiwan | 2 |
5 | linear guide | PMI | China Taiwan | 4 |
6 | Spindle bearing | NTN（ P4） | Japan | 5 |
7 | Spindle structure | Front three and rear two independent spindle units | GONGTIE | 1 |
8 | Screw support mode | Pre stretched double support | GONGTIE | 1 |
9 | Hollow hydraulic rotary cylinder | 536 | China | 1 |
10 | Hydraulic system | Seven ocean SHF series | China Taiwan | 1 |
11 | Electric with heat exchanger | 5 | China | 1 |
12 | Low pressure electric | Schneider | France | 1 |
13 | Clamp | Precision 36 type spring tube clamp | China | 1 |
14 | Water pump | High pressure water pump with a lift of 2 meters | China | |
15 | Oil cooler | Constant temperature type | China | 1 |
2. Optional items： | ||||
1 | Chip conveyor | Rear-mounted | China | 1 |
2 | High pressure water pump | 70 KG | China | 1 |
7.2 The plan adopts equipment model： OP20(Second order)PM4632-H4C1
Whole machine schematic diagram：
Overall size layout diagram: (for reference only)
External hydraulic clamping method ② Green area is the processing area
Production Processes OP20 | Tool（T） | Processing speed（r/min） | Processing feed（mm/r） |
Processing time(S) | Fast moving tool (S) |
Facing + Cylindrical turning |
| 2000 | 0.05 | ≈11.0s | ≈1.5s |
Polygon milling |
| 500/100 | 120 | ≈35.5s | ≈1 .5s |
Centering drill |
| 2000 | 100 | ≈3.0s | ≈2.0s |
Horizontal drilling ( φ1） |
| 2500 | 100 | ≈4.0s | ≈1.5s |
Centering drill |
| 2000 | 100 | ≈5.0s | ≈4.0s |
Horizontal drilling ( φ6.8） |
| 2500 | 130 | ≈7.0s | ≈1.5s |
Tapping |
| 350 | 1.25 | ≈9.0s | ≈1.5s |
OP20 Processing time (excluding automation) | ≈ 88.0s | ||||
Note： The above calculations are based on theoretical simulations, taking into account the material of the product, the linear velocity of the tool model, and the blank allowance, so there may be a fluctuation of up to 15%. | |||||
T1 External turning tool
T2 External turning tool
T3 Chamfer drill
T4 Drill bit
T3 Chamfer drill
T5 Drill bit
T6 TapTechnical parameters and configuration list：
1 ．PM4632 Main technical parameters of the machine tool：
Main parameter items | Unit | Value | |
Processing capacity | Max. Swing diameter | mm | 600 |
Max.turning diameter | mm | 260 | |
Max.turning length | mm | 150 | |
Travel and speed power/torque | X axis travel | mm | 350 |
Z axis travel | mm | 280 | |
Y axis travel | mm | ± 120 | |
X axis motor power/torque | Kw/N | 1.7/8.34 | |
Z axis motor power/torque | Kw/N | 1.7/8.34 | |
Y axis motor power/torque | Kw/N | 1.7/8.34 | |
Live axis motor power/torque | Kw/N | 1.7/8.34 | |
Spindle | Spindle nose | N/A | A2-5 |
Hydraulic chuck | 46 Collet | ||
Spindle bore | mm | 56 | |
Maximum diameter of through hole for bar material | mm | 46 | |
Spindle power | Kw | 11.7/13.4 | |
Spindle Max.spindle speed | r/min | 5000 | |
Spindle rated torque | N | 56/64 | |
Tool holder specifications | Tool holder type | 8 Station servo turret | |
Tool shank size | mm | 25 | |
Boring tool holder ID | mm | Φ25 | |
Center height of tool holder | cm | 63 | |
Processing accuracy | X axis repeatability | mm | 0.003 |
Z axis repeatability | mm | 0.003 | |
X/Z axis rapid travels | m/min | 20 | |
Capacity of Oil and Water | Capacity of the Cooling Water Tank | L | ≈105 |
Capacity of the Hydraulic Oil Tank | L | ≈40 | |
Volume of the Machine | Machine full load power | Kw | ≈20 |
Dimension(L*W*H) | mm | ≈2000*1600*1900 | |
Total machine weight | Kg | ≈2500 |
- PM4632 List of Main Components Configuration of the Machine Tool：
NO. | Name | Brand/model | Origin | Quantity |
1 | CNC system | SYNTEC22TB Bus system | China Taiwan | 1 |
2 | Servo motor/driver | SYNTEC all in one SMH series | China Taiwan | 2 |
3 | Motor | 11.7KW Synchronous permanent magnet electric spindle | Italian joint venture | 1 |
4 | Ball screw/linear guide | PMI | China Taiwan | 2，4 |
5 | Spindle bearing | NTN -P4 | Japan | 5 |
6 | Spindle structure | Front 3 and 2 back independent spindle | GONGTIE | 1 |
7 | Screw support mode | Pre stretched double support | GONGTIE | 1 |
8 | Hollow hydraulic | 646 | China | 1 |
9 | Hydraulic system | Seven ocean SHF series | China Taiwan | 1 |
10 | Heat exchang e electric | 5 | China | 1 |
11 | Low pressure | Schneider | France | 1 |
12 | Water pump | 15M lifting | China | 1 |
13 | Clamp | Precision 46 type spring chuck | China | 1 |
14 | Oil cooler | Constant Temperature Type | China | 1 |
15 | Turret | 8 Station servo turret | GONGTIE | 1 |
16 | Turret and tool-holder | Boring tool holder + Right-hand tool holder | Origin of the turret manufacturer | 8 |
17 | Live tool | Y-axis lifting 4-ER25 | China | 1 |
2、Optional project： | ||||
1 | Chip conveyor | Rear-mounted | China | 1 |
2 | High pressure water pump | 45 M lifting | China | 1 |
3 | Polygonal flying tool disk | flying tool disk | China | 1 |
- Automation schematic diagram:
After-Sales Service
- Debug the equipment in a timely manner after it is installed in place.
- Provide a reply within 1 hour for the problems reported by the customer via telephone or fax.
- Provide on-site service and maintenance. Arrive at the site within 24 hours in the urban area, within 48 hours within the province (including Jiangsu, Zhejiang and Shanghai), and for other regions, it will be determined according to the specific situation.
- During the warranty period (one year), for repairs not caused by human factors, our company will bear the cost. After the warranty period expires, we will provide accessories and maintenance services on a paid basis.
Randomly delivery project
Delivery project | Quantity |
Instruction Manual | 1 set |
Machine Tool Warranty Card | 1 set |
Electrical instruction manual | 1 set |
Machine Tool Inspection Report | 1 set |
CNC System Instruction Manual | 1 set |
Common Tools | 1 set |