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X3530E-D12 Technical Solution

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X3530E-D12

Product diagram
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● Process product：idler wheel(The name is specified )

● Product material：40Cr(The name is specified )

● Work tool and fixture：

OP10 adopts precision 6-inch hydraulic three-jaw chuck (external clamp)

OP20 adopts precision 6-inch hydraulic three-jaw chuck (internal brace)

● Technical Memo：

①Program set tool life management (automatic alarm can reduce the amount of scrap and excessive damage of tool after the customer has booked the processing quantity).

②Additionally equipped with air blowing and water coolant on the toolholder board and robot hand claw air blowing

③Additionally equipped with nylon top

●Machining accuracy: completely follow up the customer’s drawing

1.OP10 clamping work piece draft

Back for benchmarking
T1

External beam servo

T2

External beam servo

①Internal bracing hydraulic clamping mode
②Red area is the machining area

Process OP10 Tools （T） Process speed（r/min） Traverse （mm/r） Cycle time (S) Changing over time (S)
OD turning, face turning, chamfering T1OD knife 1800 0.1 ≈6.5s ≈1.0s
Boring T2 boring knife 1800 0.07 ≈18.0s ≈1.0s
OP10 process time ≈26.50s
Automatic loading and unloading time ≈10.0s
Blowing time (cleaning fixture) ≈2.0s
OP10 total time ≈36.5s
Remarks: due to no sampling, theoretically the processing time will have around 15% deviation.

1.OP20 clamping work piece draft

Back for benchmarking
T1 T2

External beam servo

T3

External beam servo

①Internal bracing hydraulic clamping mode
②Red area is the machining area

Process OP10 Tools （T） Process speed（r/min） Traverse （mm/r） Cycle time(S) Changing over time(S)
OD turning, face turning, chamfering（thik） T1OD knife 1800 0.12 ≈13.5s ≈1.0s
OD turning, face turning, chamfering（precision） T2OD knife 2200 0.09 ≈16.5s ≈1.0s
Hole boring T3boring knife 1800 0.07 ≈2.0s ≈1.0s
OP20 processing time ≈35.0s
Automatic loading and unloading time ≈10.0s
Blowing time （cleaning fixture) ≈2.0s
OP20 total time ≈47.0s
Remarks: due to no sampling, theoretically the processing time will have around 15% deviation.

●Purchased type of equipment：X3530E-D12

(1)Lathe ：Precision linear guide-way CNC lathe with slant bedX3530E

(2)Feed system: 12station stock servo robot hand

●Diagram：

（1）Precision linear guide-way CNC lathe with slant bed X3530E-D12 sketch：

External beam servo gantry loader
Storage area

（2）Machine sketch：

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  • 1. Hydraulic rotary cylinder
  • 2. Standard: Precision spring chuck Optional: Precision hydraulic chuck
  • 3. Tools
  • 4. Precision gear wheel/rack(slant gear）
  • 5. Linear guide
  • 6. Robot hand claw (in and out)
  • 7. Hydraulic pressure station
  • 8. Bed & head all integrated die-casting to strongly enhance the rigidity
  • 9. 12 station stock

（3）Robot hand sketch：

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（OP10 robot hand sketch）

  • 1. Raw parts
  • 2. Loading spring
  • 3. Rotating cylinder
  • 4. Customized claw
  • 5. Loading claw
  • 6. Unloading claw
  • 7. Customized claw
  • 8. Semi-finished
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（OP20 robot hand sketch）

  • 1. Semi-finished
  • 2. Loading spring
  • 3. Rotating cylinder
  • 4. Customized claw
  • 5. Loading claw
  • 6. Unloading claw
  • 7. Customized claw
  • 8. Finished

（4）12 station stock sketch：

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  • 1. Detection sensor
  • 2. Positioning lever
  • 3. Top lever
  • 4. Adjust the large and small plates
  • 5. Stock tray
  • 6. Detection sensor
  • 7. Loading system rotary stocking with 12 station

(5)Overall dimensions layout diagram：

●Technical specification、configuration list：

1.X3530E Main technical parameters of machine tools

Main parameter Unit Parameter value
Max. swing diameter (over bed) mm 400
Max. Turning diameter mm 320
Max. Turning length mm 300
Spindle to toolholder plate center height mm 50
Spindle center to ground height mm ≈1050
X axis travel (Max.) mm 350
Z axis travel (Max.) mm 300
X axial motor power/torque Kw/N 1.1/5.39
Z axial motor power/torque Kw/N 1.1/5.39
Spindle nose size N/A A2-5
Hydraulic chuck specifications Collet 45
Power Chuck Specifications (optional) Inch 6
Spindle bore diameter mm 48
Max. bar through hole diameter (inside/outside) mm 35/25
Spindle power (motor spindle) Kw 5.5
Spindle rated speed/Max.speed r/min 1500/4500
Spindle rated torque/Max.torque N 38/90
X/Z axial rapid traverse m/min 20
Number of tools. pc 5
Tool shank size mm 20
Boring toolholder ID mm ￠20
X/Z axis repeating positioning accuracy mm 0.003
Water coolant capacity L ≈84
Hydraulic oil lubrication capacity L 40
Machine full load power KW 8
Dimension (LxWxH) mm 1800*1450*170(not including robot hand）
Total machine weight Kg ≈1800（not including robot hand）

2.X3530E Main machine component list：

No. Item   COMPONENT BRAND & SPEC. ORIGINAL COUNTERY Qty
1 CNC machine system SYNTEC 7TA Taiwan China 1
2 Servo motor/drive SYNTEC triad series Taiwan China 2
3 Spindle motor SYNTEC 5.5KW electric spindle Taiwan China 1
4 Ball screw PMI/3210 Taiwan 2
5 Linear guide PMI/25 Taiwan 4
6 Spindle bearing （P4） China 5
7 Spindle structure Independent spindle with front three bearings and two after GONGTIE R&D 1
8 Ball screw support bearing Double supporting with pre-stretching GONGTIE R&D 1
9 Hollow hydraulic rotary cylinder Jiajian 536 China 1
10 Hydraulic system Xinyuan China 1
11 Low voltage electrics Delixi China 1
12 Fixture 45 Precision Spring Chuck (customized) GONGTIE R&D 1
13 Water pump Ruikar （15M lifting） China 1
2.ADD FACILITY：
1 Chip conveyor Backside China 1
2 Fixture Precision 6 hydraulic three jaw chuck Taiwan China 1
3 High pressure water pump 45M lifting China 1

3.Automation device：Rotary stock servo robot hand

No.Kit Brand&original countryQTY
 Mechanical core component 
1Beam kitGONGTIE1 set
2Beam linear guide-wayTaiwan PMI1 set
3Air clawJapan SMC1set
4Rotary cylinderJapan SMC1set
5cylinderJapan SMC1set
6SensorJapan SMC1set
7Gear wheel/rack(slant gear）Germany Henryan1set
8Work-stocker system(in tray/pallet)  (12-station )GONGTIE1set
9Loading and unloading device (robot hand claws)GONGTIE1set
Electrical system core component 
1Electric componentFRANCH SCHNEIDER1set
2Servo motors/systemsSYNTEC ALL IN ONE1set
3CNC systemSYNTEC ALL IN ONE1set
4Reduction gearTAIWAN1set
5Man-machine interfaceSYNTEC ALL IN ONE1set

After-Sales Service

  • After the equipment is installed in place, debug it in time.
  • Reply within 12 hours according to the customer's telephone and email questions.
  • During the warranty period (one year), the maintenance caused by non-human shall be borne by our company; After insurance, spare parts and repair are provided with a fee charged.

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