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X3540 Turning centre lathe gantry & robot system for 2-steps processing automation solution
A professional CNC lathe manufacturer is always prepared oneself well with solutions for clients !
With permission from clients’, we are sharing you our full experience in bringing productivity processing to our clients .
Please feel free to send your parts drawings and requirements ,our team can make processing and automation schemes for you.
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● Processing products: Connectors (exact name specified by the customer)
● Product material: Stainless steel (the exact name is specified by the customer)
● Fixture: OP10/OP20 Adopts precision 6-inch hydraulic three-jaw chuck (hydraulic)
● Technical Notes:
①Tool life management (automatic alarm after the customer predetermined the number of processing, which can reduce the amount of scrap products and excessive damage to the tool)
②Install the support plate to blow water and the manipulator to blow air
③After the spindle is installed, the water comes out
④Add square punch power head（OP10）
● processing accuracy requirements: strictly according to the requirements of the drawing
1. OP10 Machining clamping diagram
① External clamping hydraulic clamping method ② The red area is the processing area
| Process OP10 | Cutter（T） | Processing speed（r/min） | Processingfeed（mm/r） | ProcessingTime (S) | Quick moving knife change (S) |
| End face, chamfer Outside diameter |  T1Cylindrical cutter | 1800/2000 | 0.1/0.07 | ≈14.5s | ≈1.5s |
| Punctum |  T2Centring bit | 2500 | 0.03 | ≈2.0s | ≈1.0s |
| Punching |  T3Drill bit | 800 | 0.1 | ≈16.0s | ≈1.0s |
| Hole boring |
T4Hole boring cutter | 1500 | 0.07 | ≈8.0s | ≈1.0s |
| Turning Square |  T5turning Square punch power head | 700/300 | 0.04 | ≈24.0s | ≈2.0s |
| OP10processing time | ≈71.0s | ||||
| Manual up and down feed time | ≈5.0s | ||||
| OP10 total time | ≈76.0s | ||||
| Note: Since there is no actual sample processing, the time simulated according to the system may fluctuate up or down by 15% from the actual processing time. | |||||
2. OP20 Processing Clamping Schematic
①Clamping method ②Red area is the machining area.
| Process | Cutter | Processing speed | Processing feed mm/t | Processing Time (S) | Toggle |
Turning end face,chamfering Turning outer diameter(coarse) |  T1cylindrical cutter | 1800 | 0.1 | ≈13.5s | ≈1.5s |
Turning end face,chamfering Turning outer diameter (fine) |  T2cylindrical cutter | 2000 | 0.07 | ≈11.0s | ≈1.0s |
| Hole boring |  T3Hole boring cutter | 1500 | 0.07 | ≈17.5s | ≈1.0s |
| Turning female thread |  T4thread cutter | 700 | Depending on the pitch=1.5 | ≈22.0s | ≈1.5s |
| OP20 Processing Time | ≈69.0s | ||||
| Palletising servo feed loading / unloading time | ≈9.0s | ||||
| Blowing time (cleaning fixture) | ≈2.0s | ||||
| OP20 total time | ≈90.0s | ||||
| Note: Since there is no actual sample processing, the time simulated according to the system may fluctuate up or down by 15% from the actual processing time. | |||||
● Solution OP10 Device type to be purchased： X3540
（1）Precision wire rail flat bed row cutter electric spindle lathe X3540 overall schematic diagram：
(2) Optical machine diagram:
- 1. Oil cooler
- 2. Hydraulic return cylinder
- 3. Synchronised electric spindles
-
4. A:Precision spring chuck
B:Precision hydraulic chuck - 5. 8 station servo tower installation area and power head
- 6. Tool carriage
- 7. Hydraulic power station
- 8. Bed and integral casting (greatly strengthening the rigidity of the machine)
(3) Parameters, configuration：
1. X3540 Main technical parameters of machine tools：
| Parameter main item | Unit | Parameter value |
| Max. swing diameter (over bed) | mm | 600 |
| Max. Turning diameter | mm | 320 |
| Max. Turning length | mm | 400 |
| Spindle to tool holder plate center height | mm | 88 |
| Spindle center to ground height | mm | ≈1120 |
| X axis travel (Max) | mm | 430 |
| Z axis travel (Max) | mm | 435 |
| X axial motor power/torque | Kw/N | 1.7/8.34 |
| Z axial motor power/torque | Kw/N | 1.7/8.34 |
| Spindle nose | N/A | A2-5 |
| Hydraulic chuck specifications | Collet chuck | 35 |
| Spindle bore diameter | mm | 47 |
| Max. bar hole diameter (inside/outside) | mm | 35/25 |
| Main motor power (motorized spindle) | Kw | 8.5 |
| Spindle rated speed/Max.speed | r/min | 2300/6000 |
| Spindle rated torque/Max.torque | N | 22/84 |
| Toolholder No. | PC | 5 |
| Tool shank size | mm | 20 |
| Boring toolholder ID | mm | ￠25 |
| X/Z axis repeatability | mm | 0.003 |
| Cooling tank capacity | L | ≈84 |
| Hydraulic tank capacity | L | 40 |
| Machine full load power | KW | ≈20 |
| Dimension(L×W×H) | mm | 2025*1755*2170 |
| Total machine weight | Kg | ≈2450 |
2. X3540 lathe main component configuration list：
| Number | Name | Brand | From | Quantity |
| 1 | CNC system | Syntec 22TA | Taiwan China | 1 |
| 2 | Servo motor/drive | Syntec AM8 | Taiwan China | 2 |
| 3 | Spindle motor | 8.5KWPermanent magnet synchronous motorized spindle | Italy | 1 |
| 4 | Guide way/ ballscrews | PMI | Taiwan China | 2，4 |
| 5 | Spindle Bearings | NTN -P4 | Japan | 5 |
| 6 | Spindle structure | First three and then two independent spindle units | GONGTIE R&D | 1 |
| 7 | Screw support mode | Pre-stretched double braces | GONGTIE R&D | 1 |
| 8 | Hollow hydraulic rotary cylinder | JIAJIAN 536 | China | 1 |
| 9 | Hydraulic system | Seven Ocean SHF SERIES | Taiwan China | 1 |
| 10 | Electric cabinet with heat exchanger | NO.5 | France | 1 |
| 11 | Low electrics | Schneider | France | 1 |
| 12 | Cutter | 20 square (25 square) row tool holder | GONGTIE R&D | 5 |
| 13 | Water pump | 15M water lifting | China | 1 |
| 14 | Chuck | Precision type 45 spring chuck | Shanghai | 1 |
| 2、Add optional items: | ||||
| 1 | Chuck | Precision 6 “hydraulic three claws | Taiwan China | 1 |
| 2 | Chip cleaner | rear-mounted | China | 1 |
| 3 | Power head | Turning Square | GONGTIE R&D | 1 |
| 4 | High pressure water pump | 45 water lifting | China | 1 |
● Solution OP20 Device type to be purchased： X3540-C1
(1) Lathe: Precision wire rail inclined bed row cutter electric spindle lathe X3540
(2) Feeding method: palletizing servo manipulator
● Schematic drawing：
（1）Overall diagram of precision wire rail inclined bed row cutter electric spindle lathe X3540-C1：
- 1.Syntec 22TA
- 2. External beam servo manipulator
- 3. Storage area
(2) Optical schematic diagram:
- 1: Oil cooler
- 2: Hydraulic return cylinder
- 3: Synchronous motorized spindle 1: High rotational speed; 2: Fast acceleration and deceleration, high efficiency; 3: constant torque, high torque, strong rigidity; 4: Small vibration, weak sound, high finish; 5: accurate positioning, strong turn-milling performance
-
4: A.Precision spring chuck
B.Precision hydraulic chuck - 5: Precision rack and pinion
- 6: Arm robot （in and out）
- 7: Inlet rail
- 8: Tool carriage
- 9: Power head can be added
- 10: Hydraulic power station
- 11: Bed and integral casting (greatly strengthening the rigidity of the machine)
- 12: Detachable palletizer (2 pieces)
(3) Schematics of arm robot and palletizing
（OP20Arm robot diagram）
- 1 Blank
- 2Feed shrapne
- 3Regulating support
- 4Rotary cylinder
- 5Buffer damping
- 6ACustom jaw
- 7Jaw cylinder
- 8Pawl cylinder
- 9Custom jaw
- 10Finished product
（OP20Tray stocking diagram）
（4）Overall dimensions layout diagram：
● Parameters, configuration:
1. X3540 Main technical parameters of machine tools：
| Parameter main item | unit | Parameter value |
| Max. swing diameter (over bed) | mm | 600 |
| Max. Turning diameter | mm | 320 |
| Max. Turning length | mm | 400 |
| Spindle to tool holder plate center height | mm | 88 |
| Spindle center to ground height | mm | ≈1120 |
| X axis travel (Max) | mm | 430 |
| Z axis travel (Max) | mm | 435 |
| X axial motor power/torque | Kw/N | 1.7/8.34 |
| Z axial motor power/torque | Kw/N | 1.7/8.34 |
| Spindle nose | N/A | A2-5 |
| Hydraulic chuck specifications | Collet chuck | 35 |
| Spindle bore diameter | mm | 47 |
| Max. bar hole diameter (inside/outside) | mm | 35/25 |
| Main motor power (motorized spindle) | Kw | 8.5 |
| Spindle rated speed/Max.speed | r/min | 2300/6000 |
| Spindle rated torque/Max.torque | N | 22/84 |
| Toolholder No. | pc | 5 |
| Tool shank size | mm | 20 |
| Boring toolholder ID | mm | ￠25 |
| X/Z axis repeatability | mm | 0.003 |
| Cooling tank capacity | L | ≈84 |
| Hydraulic tank capacity | L | 40 |
| Machine full load power | KW | ≈20 |
| Dimension(L×W×H) | mm | 2025*1755*2170（arm robot not included） |
| Total machine weight | Kg | ≈2450（arm robot not included） |
2. X3540 Lathe main component configuration list：
| Number | Name | Brand | From | Quantity |
| 1 | CNC system | Syntec 22TA | Taiwan China | 1 |
| 2 | Servo motor/drive | Syntec AM8 | Taiwan China | 2 |
| 3 | Spindle motor | 8.5KWPermanent magnet synchronous motorized spindle | Italy | 1 |
| 4 | Guide way/ ballscrews | PMI | Taiwan China | 2，4 |
| 5 | Spindle Bearings | NTN -P4 | Japan | 5 |
| 6 | Spindle structure | 3+2 spindle whole set unit | GONGTIE R&D | 1 |
| 7 | Screw support mode | Pre-stretched double braces | GONGTIE R&D | 1 |
| 8 | Hollow hydraulic rotary cylinder | Jiajian 536 | China | 1 |
| 9 | Hydraulic system |
Seven Ocean SHF SERIES |
Taiwan China | 1 |
| 10 | Electric cabinet with heat exchanger | No.5 | France | 1 |
| 11 | Low electrics | Schneider | France | 1 |
| 12 | Chuck | Model 36 precision spring chuck | Shanghai | 1 |
| 13 | Tool mode | Gangtool holder 20X20mm | GONGTIE R&D | 5 |
| 14 | Water pump | 15 water lifting | Taiwan China | 1 |
| Additional optional items | ||||
| 1 | High pressure water pump | 45 water lifting | China | 1 |
| 2 | Chip cleaner | Rear-mounted | China | 1 |
| 3 | Chuck | Precision 6 “hydraulic three jaw chuck | Taiwan China | 1 |
3.Automation device: palletizing servo arm robot
| NO. | Part name | Brand | Quantity |
| Mechanical core component | |||
| 1 | Beam module | GONGTIE | 1set |
| 2 | Cross rail | PMI | 1set |
| 3 | Air claw | Japan SMC | 1set |
| 4 | Rotary cylinder | Japan SMC | 1set |
| 5 | Cylinder | Japan SMC | 1set |
| 6 | Sensor | Japan SMC | 1set |
| 7 | Rack and pinion | WMH herion | 1set |
| 8 | Storage system (Palletizing tray series) | GONGTIE | 1set |
| 9 | Loading and unloading device（arm robot） | GONGTIE | 1set |
| Electrical system core components | |||
| 1 | Electrical component | Schneider of France | 1set |
| 2 | Servo motors/systems | Syntec ALL IN ONE | 1set |
| 3 | Control system | Syntec ALL IN ONE | 1set |
| 4 | Reduction gear | Taiwan China | 1set |
| 5 | Man-machine interface | Syntec ALL IN ONE | 1set |
● After-sales service ：
● Distribution item
| Distribution item | Quantity |
| Instruction manual | 1set |
| Machine tool warranty card | 1set |
| Electrical specification | 1set |
| Machine tool inspection book | 1set |
| Numerical control system specification | 1set |
| Common tool | 1set |
● Delivery date: 45 working days after signing the contract
● The program is valid for 7 days
After-Sales Service
- After the equipment is installed in place, debug it in time.
- Reply within 12 hours according to the customer's telephone and email questions.
- During the warranty period (one year), the maintenance caused by non-human shall be borne by our company; After insurance, spare parts and repair are provided with a fee charged.
Contact Gongtie To Get Your Competitive Advantage
- Get A Quote
- Request For Catalog
- Ask For Machine Details
- Get Worry-free Solution
Contact Gongtie To Get Your Competitive Advantage
- Get A Quote
- Request For Catalog
- Ask For Machine Details
- Get Worry-free Solution