English 
German 
Spanish 
Turkish 
French 
Arabic 
Portuguese 
Korean 
Italian 
X4540-C2 mid-range OP10 technical solution
A professional CNC lathe manufacturer is always prepared oneself well with solutions for clients !
With permission from clients’, we are sharing you our full experience in bringing productivity processing to our clients .
Please feel free to send your parts drawings and requirements, our team can make processing and automation schemes for you.
Share:
●Processed product：middle set(The name is specified )
●Product material：40Cr(The name is specified )
●Work tool and fixture：
OP10 adopts precision 6-inch hydraulic three-jaw chuck (external clamp)
●The technical remark：
①Program set tool life management (automatic alarm can reduce the amount of scrap and excessive damage of tool after the customer has booked the processing quantity).
②Additionally equipped with air blowing and water coolant on the toolholder board and robot hand claw air blowing
③Additionally equipped with nylon top
④Additionally equipped with water after spindle
●Machining accuracy: completely follow up the customer’s drawing
1.OP20 clamping work piece draft
①Internal and external clamping hydraulic clamping mode
②Red area is the machining area
| Process OP10 | Tools （T） | Process speed（r/min） | Traverse （mm/r） | Cycle time(S) | Changingover time(S) |
OD turning, face turning, chamfering（thick） | T1OD knife | 2200 | 0.12 | ≈15.5s | ≈1.5s |
Punching （φ15） |
T2 U drill | 1500 | 0.1 | ≈28.0s | ≈1.0s |
| Hole boring |  T3Hole boring cutter | 1800 | 0.1 | ≈2.0s | ≈1.0s |
OD turning, face turning, chamfering（precision） |
| 2400 | 0.08 | ≈8.5s | ≈1.0s |
| Milling |  T5 punching live tool | 350/700 | 0.04 | ≈25.0s | ≈2.0s |
| OP10 processing time | ≈86.5s | ||||
| Automatic loading and unloading time | ≈10.0s | ||||
| OP10 total time | ≈96.5s | ||||
| Remarks: due to no sampling, theoretically the processing time will have around 15% deviation. | |||||
●Purchased type of equipment： X4540-C2
（1）Lathe：Precision linear guide-way CNC lathe with slant bed X4540
（2）Feed system: Servo robot hand+double layer pallet device
●Diagram：
（1）Precision linear guide-way CNC lathe with slant bed X4540-C2 diagram：
（2）Machine diagram：
- 1. Oil coolant system
- 2. Hydraulic rotary cylinder
- 3. Synchronous motor spindle 1.High speed, high efficiency 2.Fast for ACC/DEC, high efficiency 3.Big torque force，high rigidity 4.Low vibration,better roughness 5.Positioning accuracy, turning & milling
- 4. Precision 6 "hydraulic three jaw chuck
- 5. Robot hand claw (in and out)
- 6. Precision gear wheel/rack(slant gear）
- 7. Linear guide
- 8. Hydraulic pressure station
- 9. Tools
- 10. Bed & head all integrated die-casting to strongly enhance the rigidity
- 11. Detachable palletizer (4 pieces)
(3) Live tool diagram：
(4) robot hand claws sketch：
（OP10 robot hand claws sketch）
- 1. Raw parts
- 2. Loading spring
- 3. Adjustable backer
- 4. Rotary cylinder
- 5. Damping
- 6. Customized claw
- 7. Loading cylinder
- 8. Unloading cylinder
- 9. Customized claw
- 10. Semi-finished
（5) stock tray sketch：
（OP10 stock tray diagram）
Note: 32 raw parts can be placed on one code tray, and 128 raw parts can be placed on four code trays.
（6) Schematic diagram of online layout：
●Technical specification、configuration list：
1.X4540 Main technical parameters of machine tools：
| Main parameter | Unit | Parameter value |
| Max. swing diameter (over bed) | mm | 600 |
| Max. Turning diameter | mm | 320 |
| Max. Turning length | mm | 400 |
| Spindle to toolholder plate center height | mm | 88 |
| Spindle center to ground height | mm | ≈1120 |
| X axis travel (Max.) | mm | 430 |
| Z axis travel (Max.) | mm | 435 |
| X axial motor power/torque | Kw/N | 1.7/8.34 |
| Z axial motor power/torque | Kw/N | 1.7/8.34 |
| Spindle nose size | N/A | A2-5 |
| Hydraulic chuck specifications | collet | 45 |
| Spindle bore diameter | mm | 56 |
| Max. bar through hole diameter (inside/outside) | mm | 45/35 |
| Spindle power (motor spindle) | Kw | 11.7 |
| Spindle rated speed/Max.speed | r/min | 2000/5000 |
| Spindle rated torque/Max.torque | N | 56/159 |
| Number of tools. | pc | 5 |
| Tool shank size | mm | 20 |
| Boring toolholder ID | mm | ￠25 |
| X/Z axis repeating positioning accuracy | mm | 0.003 |
| Water coolant capacity | L | ≈84 |
| Hydraulic oil lubrication capacity | L | 40 |
| Machine full load power | KW | ≈20 |
| Dimension (LxWxH) | mm | 2025*1650*2000（not including robot hand） |
| Total machine weight | Kg | ≈2860（not including robot hand） |
2. X4540 Main machine component list：
| No. | Item | COMPONENT BRAND & SPEC. | ORIGINAL COUNTERY | QTY |
| 1 | CNC machine system | Syntec 22TA | Taiwan China | 1 |
| 2 | Servo motor/drive | Syntec SMH in bus | Taiwan China | 2 |
| 3 | Spindle motor | Built-in direct drive electric spindle | Italy | 1 |
| 4 | Ball screw | PMI 3210 | Taiwan China | 2 |
| 5 | linear guide | P MI 35 | Taiwan China | 2 |
| 6 | Spindle bearing | NTN- P4 | Japan | 5 |
| 7 | Spindle structure | Independent spindle with front three bearings and two after | GONGTIE R&D | 1 |
| 8 | Ball screw supporting bearing | Double supporting with pre-stretching | GONGTIE R&D | 1 |
| 9 | Hollow hydraulic rotary cylinder | JIAJIAN 646 | China | 1 |
| 10 | Hydraulic system | SEVEN OCEAN | Taiwan China | 1 |
| 11 | Electric cabinet with heat exchanger | No. 5 | China | 1 |
| 12 | Low voltage electrics | Schneider | France | 1 |
| 13 | Fixture | 45 precision spring chuck | Shanghai | 1 |
| 14 | Tools type | 20 square row tool holder | GONGTIE R&D | 5 |
| 15 | Water pump | 15 M lifting | China | 1 |
| 16 | Oil coolant | Xinfu oil cooler | China | 1 |
| 2.ADD FACILITY： | ||||
| 1 | Chip conveyor | Backside | China | 1 |
| 2 | Fixture | Precision 6 hydraulic three jaw chuck | China | 1 |
| 3 | High pressure water pump | 45 M lifting | China | 1 |
| 4 | Liver tool | （AM8） | China | 1 |
3. Automation device：Palletizing servo robot hand
| No. | Kit | Brand&original country | QTY |
| Mechanical core component | |||
| 1 | Beam kit | GONGTIE | 1 set |
| 2 | Beam linear guide-way | Taiwan PMI | 1set |
| 3 | Gas claw | Japan SMC | 1set |
| 4 | Rotary cylinder | Japan SMC | 1set |
| 5 | Cylinder | Japan SMC | 1set |
| 6 | Sensor | Japan SMC | 1set |
| 7 | Gear wheel/rack(slant gear） | Germany Henryan | 1set |
| 8 | Work-stocker system(in tray/pallet) (12-station ) | GONGTIE | 1set |
| 9 | Loading and unloading device (robot hand claws) | GONGTIE | 1set |
| Electrical system core component | |||
| 1 | Electric component | FRANCH SCHNEIDER | 1set |
| 2 | Servo motors/systems | SYNTEC ALL IN ONE | 1set |
| 3 | CNC system | SYNTEC ALL IN ONE | 1set |
| 4 | Reduction gear | TAIWAN | 1set |
| 5 | Man-machine interface | SYNTEC ALL IN ONE | 1set |
After-Sales Service
- After the equipment is installed in place, debug it in time.
- Reply within 12 hours according to the customer's telephone and email questions.
- During the warranty period (one year), the maintenance caused by non-human shall be borne by our company; After insurance, spare parts and repair are provided with a fee charged.
Contact Gongtie To Get Your Competitive Advantage
- Get A Quote
- Request For Catalog
- Ask For Machine Details
- Get Worry-free Solution