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X4540-J Automation Solution
A professional CNC lathe manufacturer is always prepared oneself well with solutions for clients !
With permission from clients’, we are sharing you our full experience in bringing productivity processing to our clients .
Please feel free to send your parts drawings and requirements, our team can make processing and automation schemes for you.
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● Processing products: Besides-star wheel（The name is specified）
● Product material: UC1（The name is specified）
● Work tool and fixture:
OP10 machined with precision 6-inch hydraulic three-jaw chuck(internal brace)
● The Technique Remarks:
① Program set tool life management (automatic alarm can reduce the amount of scrap and excessive damage of tool after the customer has booked the processing quantity).
② Additionally equipped with air blowing and water coolant on the toolholder board and robot hand claw air blowing
③Additionally equipped with dimension mechanical OD measurement and automatic compensation to the system
● Machining accuracy: completely follow up the customer’s drawing
1.OP 10 clamping work piece draft
①Internal bracing hydraulic clamping method
②The red area is the processing area
| Process OP10 | Tools（T） | Process speed（r/min） | Traverse（mm/r） | Cycle time(S) | Changing over time(S) |
| OD turning, face turning, chamfering |  T1 OD knife |
1600 | 0.1 | ≈8.5s | ≈1.0s |
| OD turning, face turning, chamfering | 
T2 OD knife |
1800 | 0.07 | ≈23.5s | ≈1.0s |
| Boring and chamfering | 
T3 boring knife |
1800 | 0.07 | ≈6.0s | ≈1.0s |
| OP10 processing time | ≈41.0s | ||||
| Bar feed loading/unloading | ≈4.0s | ||||
| Blowing time(cleaning fixture) | ≈2.0s | ||||
| OP10 Total time | ≈47.0s | ||||
| Remarks: due to no sampling, theoretically the processing time will have around 15% deviation. | |||||
● Purchased type of equipment： X4540-J
（1）Lathe：Precision linear guide-way CNC lathe with slant bed X4540
（2）Feeding system：Swinging feeding system+lifting system
+Chain conveyor+Finished conveyor belt
● Diagram：
（1）Precise linear guide-way CNC lathe with slant bed lathe X4540-J：
- 1. Chip conveyor
- 2. Unloading Belt
- 3. Lifting system
- 4. Chip conveyor
- 5. Swinging feed system
- 6. Taiwan SYNTEC bus system
(2) Automatic loading diagram：
(3) Dimension OD measurement diagram：
(4) Storage loading diagram：
● Parameters, configuration list：
1.X4540 Main technical parameters of machine：
| Main parameter | Unit | Parameter value |
| Max. swing diameter (over bed) | mm | 600 |
| Max. Turning diameter | mm | 320 |
| Max. Turning length | mm | 400 |
| Spindle to toolholder board center height | mm | 88 |
| Spindle center to ground height | mm | ≈1120 |
| X axis travel (Max.) | mm | 420 |
| Z axis travel (Max.) | mm | 435 |
| X axial motor power/torque | Kw/N | 1.7/8.34 |
| Z axial motor power/torque | Kw/N | 1.7/8.34 |
| Spindle nose size | N/A | A2-5 |
| Hydraulic chuck specifications | Collet | 45 |
| Spindle bore diameter | mm | 56 |
| Max. Bar through hole diameter (inside/outside) | mm | 45/35 |
| Spindle servo motor power | Kw | 11.7 |
| Spindle rated speed/Max.speed | r/min | 2000/5000 |
| Spindle rated torque/Max.torque | N | 56/112 |
| Number of tools | Pc | 5 |
| Tool shank size | mm | 20 |
| Boring toolholder ID | mm | ￠25 |
| X/Y axial rapid traverse | mm | 0.005 |
| Water coolant capacity | L | ≈84 |
| Hydraulic oil lubrication capacity | L | 40 |
| Machine full load power | KW | ≈18 |
| Overall size(L*W*H) | mm | 2025*1650*2000 |
| Total machine weight | Kg | ≈2900 |
2.X4540Machine component list：
| No. | ITEM | COMPONENT BRAND & SPEC. | ORIGINAL COUNTERY | Quantity |
| 1 | CNC machine system | SYNTEC 22TA | Taiwan China | 1 |
| 2 | Servo motor/drive | SYNTEC all-in-one SMH series | Taiwan China | 2 |
| 3 | Spindle motor | Physis C52 built in direct drive electric spindle | Italy | 1 |
| 4 | Rotary screw/liner guide | PMI | Taiwan China | 2，4 |
| 5 | Spindle bearing | NTN -P4 | Japan | 5 |
| 6 | Spindle structure | Independent spindle with front three bearings and two after | GONGTIE R&D | 1 |
| 7 | Ball screw supporting bearing | Double supporting with pre-stretching structure | GONGTIE R&D | 1 |
| 8 | Hollow hydraulic rotary cylinder | 646 Jiajian | China | 1 |
| 9 | Hydraulic system | Seven ocean SHF series | Taiwan China | 1 |
| 10 | Electric cabinet with heat exchanger | No. 5 | China | 1 |
| 11 | Low voltage component | Schneider | France | 1 |
| 12 | Tools type | 20 square (25 square) gang type tools | GONGTIE R&D | 5 |
| 13 | Water pump | 15 Meters CTS | China | 1 |
| 14 | Fixture | Precision type 45 spring collet | China | 1 |
| 2、ADDED FACILITY: | ||||
| 1 | Chip conveyor | Backside | China | 1 |
| 2 | Fixture | Precision 6 hydraulic three jaw chuck | Taiwan | 1 |
| 3 | Sensor | KEYENS contact type | Japan | 1 |
3.Automation device：Work-stocker system(in tray/pallet)
| No. | Kit | Brand&original country | Quantity |
| Mechanical core component | |||
| 1 | Loading and unloading device(mechanical claws) | GONGTIE | 1sert |
| 2 | Lifting support | GONGTIE | 1set |
| 3 | Feed support | GONGTIE | 1set |
| 4 | Air cylinder | Japan SMC | 1set |
| 5 | Sensor/Magnetic switch | Japan SMC | 1set |
| 6 | Work-stocker system(in tray/pallet) | GONGTIE | 1set |
| 7 | Finished conveyor belt | GONGTIE | 1set |
| ELECTRICAL SYSTEM FOR LOADER | |||
| 1 | Electric component | France Schneider | 1set |
| 2 | Controller system | SYNTC ALL IN ONE | 1set |
After-Sales Service
- After the equipment is installed in place, debug it in time.
- Reply within 12 hours according to the customer's telephone and email questions.
- During the warranty period (one year), the maintenance caused by non-human shall be borne by our company; After insurance, spare parts and repair are provided with a fee charged.
Contact Gongtie To Get Your Competitive Advantage
- Get A Quote
- Request For Catalog
- Ask For Machine Details
- Get Worry-free Solution
Contact Gongtie To Get Your Competitive Advantage
- Get A Quote
- Request For Catalog
- Ask For Machine Details
- Get Worry-free Solution