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X4640 CNC machining all-in-one automation solution
This CNC automation solution includes shaft parts loading & conveyor belt unloading, turning device, high-pressure internal cooling water outlet, etc.
A professional CNC lathe manufacturer is always prepared oneself well with solutions for clients !
With permission from clients’, we are sharing you our full experience in bringing productivity processing to our clients .
Please feel free to send your parts drawings and requirements ,our team can make processing and automation schemes for you.
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● Processed products: Fishing gear parts
● Product material：7 series cast aluminum
● Product No.：cbt59
● Fixture: OP10 adopts customized eccentric chuck
Programmable hydraulic control, requiring the hydraulic station to double in double out, 6 “chuck rotation so that the hole center in the main Axis center
- 1. Programmable eccentric rotating chuck
- 2. Product
- 3. Counterweight
● Technical remark：
① Program set tool life management (after the customer predetermined the number of processing, automatic alarm, reduce the product scrap volume and excessive tool damage)
● Customer drawings: no cbt59 plan view, cbt59 3D view
● Cycle time table:
OP10 Gripper processing diagram:
- T1:Milling surface
- T2:Milling surface
- T3:Inner hole rough turning
- T4:Inner hole precision turning
- T5:Device for Turning of Ring Groove in Hole
| Process | Cutter | Cutter No. | Speed | Feeding | Processing time | Toggle | |
| Milling 4 faces rough | power head φ 25R1.8 face milling cutter |  | T1 | 2000 | 0.15 | 34 | 3 |
| Milling 4 faces precision | Power head φ 25R1.8 face milling cutter |  | T1 | 2500 | 0.15 | 13 | 2 |
| Width of milling groove 37 | Power head φ25 face Milling cutter |  | T2 | 2000 | 0.15 | 24 | 2 |
| Width of milling groove 37 | Power head φ25 face Milling cutter |  | T2 | 2500 | 0.15 | 19 | 1 |
| holeφ14φ17 rough | φ12 Milling cutter |  | T3 | 1600 | 0.1 | 10 | 3 |
| holeφ14φ17 precision | Inside diameter turning tool |  | T4 | 2000 | 0.1 | 8 | 3 |
| Internal slot | Inner diameter slot tool |  | T5 | 1500 | 0.1 | 7 | 5 |
| Processing time | 134s | ||||||
| Arm robot loading and unloading time | 8s | ||||||
| Blowing time (cleaning fixture) | ≈2.0s | ||||||
| OP10 time | ≈144s | ||||||
Note: Since there is no actual sample processing, the system simulation time may fluctuate 10% with the actual processing time.
● Types of equipment purchased in the scheme:
（1） Lathe:Precision wire rail inclined bed row tool electric spindle latheX4640-C1
（2） Feeding method: automatic code tray truss machine
● Schematic diagram of machine tool:
- Precision wire rail inclined bed row tool electric spindle lathe X4640-C1 Overall diagram:
2. Optical machine diagram:
- 1: Oil cooler
- 2: Hydraulic rotary cylinders
- 3: Synchronous motorized spindle 1: High rotational speed; 2: Fast acceleration and deceleration, high efficiency; 3: constant torque, high torque, strong rigidity; 4: Small vibration, weak sound, high finish; 5: accurate positioning, strong turning and milling performance (high configuration);
- 4: Precision chuck
- 5: Tool carriage
- 6: Synchronous servomotor
- 7: Hydraulic station
- 8: Integral casting of bed and box (greatly enhancing turning rigidity)
3. Truss integrated C diagram
4. Arm robot diagram:
OP10 Arm robot diagram
- 1.Blank drawing reference
- 2.Feed shrapnel
- 3.Rotary cylinder
- 4.Custom jaw
- 5.Intake claw air claw
- 6.Out claw air claw
- 7.Custom jaw
- 8.Semi-finished drawing reference
OP20 Arm robot diagram
- 1.Semi-finished drawing reference
- 2.Feed shrapnel
- 3.Rotary cylinder
- 4.Custom jaw
- 5.Intake claw air claw
- 6.Out claw air claw
- 7.Custom jaw
- 8.Finished drawing reference
5. Tray stocking schematic drawing（double layer 60 pcs）：
remark：Manipulator claw plate and layer tray are customized according to customers’ products
| Process | Tool | Tool number | Speed | Feed | Processing time | Switch |
| Cap |  |
T8 | 3 | |||
| Face thick turning tool |  |
T1 | 2000 | 0.2 | 2 | 0.5 |
| Coarse outside diameter turning tool |  |
T1 | 2000 | 0.2 | 2 | 0.5 |
| End finishing tool |  |
T2 | 2200 | 0.12 | 2 | 0.5 |
| Outside diameter finishing tool |  |
T2 | 2200 | 0.12 | 2 | 0.5 |
2.Countershaft clamping processing diagram
Note: Since there is no actual sample processing, the system simulation time may fluctuate 10% with the actual processing time.
● Parameters, configuration：
（1）X4640-C1 Main technical parameters of machine tools
| Technical Parameter | Unit | Parameter |
| Max.swing diameter over bed | mm | Φ600 |
| Max.turning diameter | mm | 320 |
| Max.turning length | mm | 400 |
| X axis travel(Max.) | mm | 460 |
| Z axis travel(Max.) | mm | 435 |
| Height of spindle center to ground | mm | ≈1080 |
| Spindle structure | First three and then two independent spindle units | Synchronous permanent magnet electric spindle |
| Spindle nose | N/A | A2-5 |
| Hydraulic chuck | inch | 6 |
| Hydraulic cylinder | 646 | |
| Spindle bore | mm | 56 |
| Max. diameter of rod through hole in drawing tube | mm | Cylinder through hole 46 |
| Motor spindle | Kw | 11.7 |
| Spindle rated speed/Max.speed | r/min | 0-5000（2000） |
| Spindle rated speed/Max.torque | N | 56/112 |
| Toolholder No. | pcs | 5 |
| Tool shank size | mm | 20 |
| Boring toolholder No. | mm | Φ25 |
| Minimum movement | mm | 0.001 |
| X/Z axis rapid traverse (G0) | m/min | 20 |
| X/Z axis repeatability | mm | 0.005 |
| Machine full load power | KW | ≈18 |
| Tank capacity | L | 42 |
| Hydraulic tank capacity | L | 20 |
| Dimension(L*W*H) | mm | 2025*1650*2000 |
| Total machine weight | Kg | ≈2860 |
| 2.Add optional items | ||
| Custom moving eccentric chuck | inch | 6 |
| Syntec Independent Live top 1 | KW | 1.3 |
| Syntec Independent Live top 2 | KW | 1.3 |
（2）X4640-C1 Machine tool main component configuration list (standard configuration):
| Number | Name | Brand | From | Quantity |
| 1 | CNC system | Syntec 22TA | Taiwan | 1 |
| 2 | Servo motor/drive | Syntec AM8 | Taiwan | 2 |
| 3 | Spindle motor | Permanent magnet synchronous motorized 11.7KW | Italy | 1 |
| 4 | Guide way/ ballscrews | 3210/30 Roller grade P | Taiwan | 2，4 |
| 5 | Spindle Bearings | NTN P4 | Japan | 5 |
| 6 | Spindle structure | Independent spindle with front three bearings and two after | GONGTIE R&D | 1 |
| 7 | Screw support mode | Pre-stretched double braces | GONGTIE R&D | 1 |
| 8 | Hollow hydraulic rotary cylinder | 646 | Taiwan components | 1 |
| 9 | Hydraulic system | Seven Ocean | Shanghai | 1 |
| 10 | Electric cabinet with heat exchanger | No.5 | Taiwan components | 1 |
| 11 | Low electrics | schneider | France | 1 |
| 12 | Water pump | Standard (15M water lifting pump) | China | 1 |
| 2.Add optional items | ||||
（3） Automation solution：Palletizing servo arm robot
Mechanical core component
| No. | Part name | Brand | From | Quantity |
| 1 | Whole machine truss | GONGTIE | China | 1 Set |
| 2 | Tray stocking with servo double layer | GONGTIE | China | 1 Set |
| 3 | Loading and Unloading assembly (mechanical claw) | GONGTIE | China | 1 Set |
Electrical system core components
| No. | Part name | Brand | From | Quantity |
| 1 | Electrical component | Schneider | France | 1 Set |
| 2 | Servo motor/drive | Syntec ALL IN ONE | Taiwan | 1 Set |
| 3 | Control system | Syntec ALL IN ONE | Taiwan | 1 Set |
| 4 | Man-machine interface | Syntec | Taiwan | 1 Set |
● After-sales service:
1. After the equipment is installed in place, debug it in time.
2. According to the customer telephone fax reflected the question, within 1 hour to reply.
3. On-site service and maintenance, 24 hours in place in the city, 48 hours in the province (including Jiangsu, Zhejiang and Shanghai), other areas
It depends.
4. During the warranty period (one year), the maintenance caused by non-human shall be borne by our company; After insurance, pay to provide matching Parts and maintenance.
● Distribution item
| Distribution item | Quantity |
| Instruction manual | 1set |
| Machine tool warranty card | 1set |
| Electrical specification | 1set |
| Machine tool inspection book | 1set |
| Numerical control system specification | 1set |
| Common tool | 1set |
● Delivery time: 50 working days after contract signing
● This plan is valid for 7 days
After-Sales Service
- After the equipment is installed in place, debug it in time.
- Reply within 12 hours according to the customer's telephone and email questions.
- During the warranty period (one year), the maintenance caused by non-human shall be borne by our company; After insurance, spare parts and repair are provided with a fee charged.
Contact Gongtie To Get Your Competitive Advantage
- Get A Quote
- Request For Catalog
- Ask For Machine Details
- Get Worry-free Solution
Contact Gongtie To Get Your Competitive Advantage
- Get A Quote
- Request For Catalog
- Ask For Machine Details
- Get Worry-free Solution