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Xiamen Cheyi Industry and Trade Technology Solution
A professional CNC lathe manufacturer is always prepared oneself well with solutions for clients !
With permission from clients’, we are sharing you our full experience in bringing productivity processing to our clients .
Please feel free to send your parts drawings and requirements, our team can make processing and automation schemes for you.
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Product Processing Plan
1、Customer: /. (the exact name is specified by the customer)
2、Processed product: D29 shaft (the exact name is specified by the customer)
3、Product material: 7050 (the exact name is specified by the customer)
4、Product schematic diagram:
5、Fixtures：OP10/OP20adopt precision 6-inch hydraulic three-jaw chuck
OP30 adopts precision 6-inch hydraulic long-stroke three-jaw chuck
6、Technical notes:
- Program Settings for Tool Life Management (When the customer pre-specifies the processing quantity, the system will automatically trigger an alarm to help reduce product scrap rates and prevent excessive tool wear)
- Install 45M head high-pressure water outlet
7、Processing accuracy requirements: strictly in accordance with the drawings:
OP10 Processing Clamping Diagram
①External clamping method ②The red area is the processing area
Process | Tool | Processing Speed (r/min) | Processing Feed (mm/t) | Processing Time (S) | Switching |
Faceturning, chamfering |
| 1800 | 0.09 | ≈10.5s | ≈1.5s |
Internal chamfering |
| 1800 | 0.07 | ≈3.0s | ≈1.5s |
Outer diameter of the vehicle (thick) |
| 2000 | 0.3 | ≈66.0s | ≈1.5s |
Outer diameter of the vehicle (fine) |
| 2500 | 0.08 | ≈55.0s | ≈1.5s |
Grooving |
| 1500 | 0.08 | ≈12.0s | ≈1.5s |
Thread turning (external) |
| 800 | 1.0 | ≈18.0s | ≈1.5s |
OP10 Processing Time | ≈173.5s | ||||
Palletizing Servo Hand Loading and Unloading Time | ≈13.0s | ||||
Blowing Time (Cleaning Fixture) | ≈2.0s | ||||
OP10 Total Time | `≈188.5s | ||||
Note: All the above are based on theoretical simulation, calculated according to the material of the product and the allowance of the blank, so there may be a fluctuation of up to 15%. | |||||
T1 Cylindrical Cutter 
T2 Boring Tool 
T1 Cylindrical Cutter 
T3 Cylindrical Cutter 
T4 Grooving Tool
T5 Thread ToolOP20 Processing Clamping
①External clamping method ②Green area is the processing area
Process | Tool | Processing Speed | Processing Feed (mm/t) | Processing Time (S) | Switching (S) |
End face and chamfer of the vehicle Outer diameter of the vehicle (thick) |
| 2000 | 0.3 | ≈28.0s | ≈2.0s |
End face and chamfer of the vehicle Outer diameter of the vehicle (fine) |
| 2500 | 0.09 | ≈19.0s | ≈2.0s |
Boring (rough) |
| 1800 | 0.2 | ≈72.0s | ≈2.0s |
Boring (Precision) |
| 2000 | 0.09 | ≈45.0s | ≈2.0s |
Milling convex platform |
| 3000 | 800 | ≈48.0s | ≈2.0s |
OP20 Total Time | ≈222.0s | ||||
Palletizing Servo Hand Loading and Unloading Time | ≈10.0s | ||||
Blowing Time (Cleaning Fixture) | ≈2.0s | ||||
OP20 Total Time | `≈234.0s | ||||
Note: The above are all calculated through theoretical simulation based on the product’s material and blank allowance, so there may be a fluctuation of about 15%. | |||||
T1 Cylindrical Cutter
T2 Cylindrical Cutter
T3 Boring tool 
T4 Boring tool 
T5 End mill OP30Processing Clamping
①External clamping method ②The blue area is the processing area
Process | Cutting tool | Processing speed | Processing feed.mm/t | Processing time(S) | Switch |
End face and chamfer of the vehicle Outer diameter of the vehicle (fine) |
| 2500 | 0.08 | ≈9.0s | ≈2.0s |
Boring (Precision) |
| 1800 | 0.1 | ≈12.0s | ≈2.0s |
Thread turning (inside |
| 1000 | 1.0 | ≈15.0s | ≈2.0s |
Milling convex surface |
| 3000 | 800 | ≈35.0s | ≈2.0s |
OP30 Processing time | ≈79.0s | ||||
The loading time of the palletizing servo hand | ≈13.0s | ||||
Blowing time (for cleaning the fixture | ≈2.0s | ||||
OP30 Total time | `≈94.0s | ||||
Note: All the above are based on theoretical simulation, calculated according to the material of the product and the allowance of the blank, so there may be a fluctuation of up to 15%. | |||||
T2 Cylindrical knife
T2 Boring tool 
T3Boring tool
T4End mill
①External clamping method ②The red area is the machining area
8、OP10 The type of equipment recommended for purchase：MJ0630-C1
- Machine tool: Precision linear guide inclined bed electric spindle turret lathe MJ0630
- Feeding method: palletizing servo manipulator servo manipulator
9、Schematic diagram：
(1)Overall schematic diagram of the precision linear guide inclined bed electric spindle tool turret lathe MJ0630-C1：
(2)Schematic diagram of optical machine feeding：
Synchronous electric spindle
- High rotational speed → high efficiency
- Fast acceleration and deceleration → high efficiency
- High torque → Good rigidity
- Low vibration → Good smoothness
- Accurate positioning → Turning and milling performance
- 1. Hydraulic rotary cylinder
- 2. Oil cooler
- 3. Hydraulic station
- 4. Synchronous electric
- 5.The bed and the box body are integrally cast (greatly enhancing the rigidity during turning)
- 6.8-station servo tool turret 12-station servo tool turret
- 7. Hydraulic tailstock
- 8. Mechanical hand hand
- 9. Detachable pallet (2 plates）
- 10. Precision linear guide
- 11. Precision rack
- 12. Precision rack
（3）Schematic diagram of the hand of the mechanical hand：
（OP10Gangtry loader diagram）
- 1. Blank
- 2.Enter the claw and air claw
- 3. Backer
- 4. Customized gripper
- 5. Claw out Air claw
- 6. Rotary cylinder
- 7. Semi-finished product
- 8.Custom-made claws
（OP10 Schematic diagram of the tray stocking）
- （4）Schematic diagram of the code disk device：
（5）Overall layout diagram of the machine’s external dimensions：
- Technical parameters and configuration：
1．MJ0630 Main technical parameters of the machine bed：
Main items of parameters | units | Parameter value | |
Processing capacity | Max. Swing diameter | mm | 600 |
Max.turning diameter | mm | 320 | |
Maximum cutting length | mm | 300 | |
Travel and feed Power/Torque | X axis travel | mm | 185 |
Z axis travel | mm | 350 | |
Tailstock travel | mm | 270 | |
Tailstock sleeve stroke | mm | 100 | |
X-axis motor Power/torque | Kw/N | 2.4/11.5 | |
Z-axis motor power/torque | Kw/N | 2.4/11.5 | |
Spindle | Spindle nose | N/A | A2-5 |
Hydraulic chuck | 寸 | 6 | |
Spindle bore | mm | 56 | |
Max.diameter of through hole for bar | mm | ＜46 | |
Spindle power | Kw | 11.7/13.4 | |
Spindle Max.spindle speed | r/min | 5000 | |
Spindle Max.spindle speed | N | 54/64 | |
Tool post specification | Tool rest form |
| Servo tool turret |
Tool shank size | mm | 20 | |
Bore seat inner hole | mm | Φ40 | |
Tool post center height | cm | H100 | |
Turret workstations | pc | 8T | |
Machining accuracy | X axis repeatability | mm | 0.003 |
Z axis repeatability | mm | 0.003 | |
X/Z axis rapid travels | m/min | 20 | |
Oil-water capacity | Cooling water tank capacity | L | ≈105 |
Capacity of the hydraulic oil tank | L | ≈40 | |
Machine tool volume | X/Z axis rapid travels | Kw | ≈23 |
Dimension(L*W*H) | mm | ≈1985*1668*1760（Excluding automation） | |
Total weight | Kg | ≈2800（Excluding automation） | |
2．MJ0630Configuration list of main components of the machine bed：
Serial number | Name | Brand/Model | place of origin | Quantity |
1 | CNC system | SYNTEC 22TA bus system | Taiwan, China | 1 |
2 | Servo motor/drive | SYNTEC multi-in-one SMH series | Taiwan, China | 2 |
3 | Main motor | 11.7KW | Italian | 1 |
4 | Ball screw | PMI | Taiwan, China | 2 |
5 | Guide way | PMI | Taiwan, China | 4 |
6 | Spindle bearing | NTN（P4） | Japan | 5 |
7 | Spindle structure | Front 3 and 2 back independent spindle | GONGTIE | 1 |
8 | Lead screw support method | Pre-stretched double supports | GONGTIE | 1 |
9 | Hollow hydraulic rotary cylinder | 646 | China | 1 |
10 | Hydraulic system | Seven ocean SHF series | Taiwan, China | 1 |
11 | Electrical cabinet with heat exchanger | 5 | China | 1 |
12 | Low pressure electrical | Schneider | France | 1 |
13 | Fixture | Precision 6-inch hydraulic three-jaw chuck | Taiwan, China | 1 |
14 | Tool turret | 8-station servo tool turret | GGONGTIE | 1 |
15 | Water pump | High-pressure water pump with 15M lifting | China | |
16 | Hydraulic tailstock | Built-in hydraulic tailstock +MT4 top pin (Taiwan) | GONGTIE | 1 |
17 | Tool turret and tool holder | Boring tool holder + positive tool holder | Original product of the turret manufacturer | 8 |
18 | Oil cooler | Constant temperature type | China | 1 |
Optional items： | ||||
1 | Chip conveyor | Rear-mounted | China | 1 |
2 | High-pressure water pump | A head of 45 meters | China | 1 |
3 | Oil mist collector | Centrifugal | China | 1 |
3 .Automated device: Palletizing servo manipulator
Number | Component name | Brand model | Quantity |
Mechanical core components |
| ||
1 | Crossbeam module | GONGTIE | 1 set |
2 | Crossbeam slide rail | Taiwan Intime | 1 set |
3 | Air claw | Japan SMC | 1 set |
4 | Rotary cylinder | Japan SMC | 1 set |
5 | Cylinder | Japan SMC | 1 set |
6 | Sensor | Japan SMC | 1 set |
7 | Rack and pinion | Henryn, Germany | 1 set |
8 | Storage material system (Pallet series) | GONGTIE | 1 set |
9 | Feeding and discharging device (mechanical claw) | GONGTIE | 1 set |
10 | Secondary positioning platform | GONGTIE | 1 set |
Core components of the electrical system |
| ||
1 | Electrical components | Schneider, France | 1 set |
2 | Servo motor/system | SYNTEC ALL IN ONE | 1 set |
3 | Control system | SYNTEC ALL IN ONE | 1 set |
4 | Reducer | Taiwan | 1 set |
5 | Human-machine interface | SYNTEC ALL IN ONE | 1 set |
1、OP20/OP30 The type of equipment adopted：MDY0642-C1
（1）Machine tool: Precision linear guide slant bed electric spindle turning and milling compound lathe MDY0642-C1
（2）Feeding method: Palletizing servo manipulator
2、Schematic diagram：
（1）Overall schematic diagram of the precision linear guide inclined bed electric spindle turning and milling compound lathe MDY0642-C1：
（2）Feeding diagram of the precision linear guide slant bed electric spindle turning and milling compound lathe MDY0642-C1
- 1. Oil cooler
- 2. Hydraulic rotary cylinder
- 3. Synchronous electric spindle 1: High rotational speed 2: Fast acceleration and deceleration, high efficiency 3: Constant torque, high torque force, and strong rigidity 4: Low vibration, weak sound, and high smoothness 5: Accurate positioning and strong turning and milling performance
- 4. Hydraulic station
- 5.Precision 6-inch hollow 3-jaw chuck (jaw customization)
- 6.15-station servo-powered tool turret
- 7. Top pin, tailstock
- 8. Y-axis, tool turret up and down
- 9. Detachable double-layer stacking pallets (2 pieces)
- 10. Mechanical hand (entry claw and exit claw)，Rotary cylinder
- 11. Precision gear rack
- 12.Imported linear guide
- 13.The box body and the bed are integrally cast (greatly enhancing the rigidity of the machine tool)
（3）Schematic diagram of the hand of the gantry loader：
- 1. Semi-finished
- 2. Customized claw plates
- 3. Enter the claw and air claw
- 4. Air claw Claw out
- 5.Customized claw plates
- 6.Semi-finished product
- 7. Buffering damping
- 8. Rotary cylinder
- 9.Regulatory backer
- 10.Feeding spring piece
（OP20 Gantry loader diagram）
- 1. Semi-finished product
- 2. Customized claw plates
- 3. Feeding spring piece
- 4. Regulatory backer
- 5.Air claw Claw out
- 6.Customized claw plates
- 7. Finished product
- 8. Buffering damping
- 9.Rotary cylinder
- 10.Enter the claw and air claw
（OP30 Gantry loader diagram）
（4）Schematic diagram of the tray stocking device：
（OP20 Schematic diagram of the tray stocking）
（OP30 Schematic diagram of the tray stocking）
Note: The gripper plates and pallets of the gantry loader are customized according to the customer’s products
（5）Overall machine size layout diagram：
二、Technical parameters, configuration list：
1．MDY0642 Main technical parameters of the machine bed：
Main items of parameters | Units | Parameter value | |
Processing capacity | Max swing diameter | mm | 600 |
Max.turning diameter | mm | 320 | |
Maximum cutting length | mm | 420 | |
Itinerary and feed Power/Torque | X axis travel (max) | mm | 185 |
Z axis travel (max) | mm | 536 | |
Y axis travel (max) | mm | ±45 | |
Tailstock travel (max) | mm | 470 | |
Tailstock sleeve stroke | mm | 100 | |
Power/torque of X-axis motor | Kw/N | 2.4/11.5 | |
Z-axis motor power/torque | Kw/N | 2.4/11.5 | |
Y-axis motor power/torque | Kw/N | 2.4/11.5 | |
Power/torque of the axial motor of the power head | Kw/N | 2.4/11.5 | |
Spindle | Spindle noose | N/A | A2-5 |
Hydraulic chuck | Inch | 6 | |
Spindle bore | mm | 56 | |
Max.diameter of through hole for bar | mm | 46 | |
Spindle power | Kw | 11.7/13.4 | |
Max spindle speed | r/min | 5000 | |
Rated torque of the spindle | N | 54/64 | |
Knife turret specification | Tool rest form | Power tool turret | |
Tool shank size | mm | 20 | |
Bore seat inner hole | mm | Φ40 | |
Tool post center height | cm | H158 | |
No. Of tools | pc | BMT45-15T | |
Machining accuracy | X axis repeatability | mm | 0.003 |
Z axis repeatability | mm | 0.003 | |
X/Z axis rapid travels | m/min | 20 | |
Oil-water capacity | Cooling water tank capacity | L | ≈105 |
Capacity of the hydraulic oil tank | L | ≈40 | |
Machine tool volume | X/Z axis rapid travels | Kw | ≈23 |
Dimension(L*W*H) | mm | ≈2262*1668*1850（Excluding automation） | |
Total weight of the machine tool | Kg | ≈3200（Excluding automation） | |
2．MDY0642 Configuration list of main components of the machine bed：
Number | Name | Brand/Model | place of origin | Quantity |
1 | CNC control system | SYNTEC 22TB bus system | Taiwan, China | 1 |
2 | Servo motor/drive | SYNTEC multi-in-one SMH series | Taiwan, China | 2 |
3 | Main motor | 11.7KW synchronous permanent magnet electric spindle | Italian | 1 |
4 | Ball screw | PMI | Taiwan, China | 2 |
5 | Guide way | PMI | Taiwan, China | 4 |
6 | Spindle bearing | NTN （P4） | Japan | 5 |
7 | Spindle structure | Front 3 and 2 back independent spindle | GONGTIE | 1 |
8 | Lead screw support method | Pre-stretched double supports | GONGTIE | 1 |
9 | Hollow hydraulic rotary cylinder | 646 | China | 1 |
10 | Oil cooler | Xinfu constant temperature type | China | 1 |
11 | Hydraulic system | Seven ocean SHF series | Taiwan, China | 1 |
12 | Heat exchanger | Xinfu 5. | China | 1 |
13 | Low pressure electric | Schneider | France | 1 |
14 | Fixture | Precision 6-inch hydraulic three-jaw chuck | Taiwan, China | 1 |
15 | Tool turret | BMT45-15 station live tool turret | GONGTIE | 1 |
16 | Water pump | Ruijia 15M lifting | China | |
17 | Hydraulic tailstock | Built-in hydraulic tailstock +MT4 top pin (Taiwan) | GONGTIE | 1 |
Optional items： | ||||
1 | Chip conveyor | Rear-mounted | China | 1 |
2 | Fixture（OP30） | Precision 6-inch hydraulic long-stroke three-jaw chuck | Taiwan, China | 1 |
3 | High-pressure water pump | A head of 45 meters | China | 1 |
4 | Oil mist collector | Centrifugal | China | 1 |
3.Automated device: Palletizing servo manipulator
Serial number | Component name | Brand model | Quantity |
Mechanical core components |
| ||
1 | Crossbeam module | GONGTIE | 1 set |
2 | Crossbeam slide rail | Taiwan Intime | 1 set |
3 | Air claw | SMC of Japan | 1 set |
4 | Rotary cylinder | SMC of Japan | 1 set |
5 | Cylinder | SMC of Japan | 1 set |
6 | Sensor | SMC of Japan | 1 set |
7 | Rack and pinion | Henryn, Germany | 1 set |
8 | Storage material system (single code disk series) | GONGTIE | 1 set |
9 | Feeding and discharging device (mechanical claw) | GONGTIE | 1 set |
10 | Turning device | GONGTIE | 1 set |
Core components of the electrical system |
| ||
1 | Electrical components | Schneider, France | 1 set |
2 | Servo motor/system | SYNTEC ALL IN ONE | 1 set |
3 | Control system | SYNTEC ALL IN ONE | 1 set |
4 | Reducer | Taiwan | 1 set |
5 | Human-machine interface | SYNTEC ALL IN ONE | 1 set |
After-Sales Service
-
After the equipment is installed in place, it should be debugged in time.
1．Debug the equipment in a timely manner after it is installed in place
2．Provide a reply within 12 hours for the problems reported by the customer via telephone or fax.
3．Door to door service and maintenance, available 24 hours within the city and 48 hours within the province (including Jiangsu, Zhejiang, and Shanghai), depending on the situation in other regions.
4．During the warranty period (one year), any repairs caused by non-human factors will be borne by our company; After the warranty expires, paid accessories and repairs will be provided.
Randomly delivery project
Randomly project | Quantity |
Instruction Manual | 1 set |
Machine tool warranty card | 1 set |
Electrical Instruction Manual | 1 set |
Machine tool Inspection certificate | 1 set |
Instruction Manual of Numerical Control System | 1 set |
Common tools | 1 set |